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May contain Caltech/JPL proprietary information and be subject to U.S. Government Export Laws; U.S. recipient is responsible for compliance with all applicable U.S. export regulations. Electronics System Overview and Interfaces Rick Cook Electrical Systems Engineer
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Theme Message (List 3 strengths ?) 2 FP&E CDR July 14/15, 2009 Electronics Configuration Electronics Provide regulated power to instrument Control and readout the Focal Plane Modules (FPM) Control of calibration source motor Control and power for mast adjustor Control, readout and power for laser metrology system Control of instrument operational thermal heaters, thermistors Control and readout PMD experiment Single command/data interface with S/C through CEB Operate off 30V power from S/C
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Theme Message (List 3 strengths ?) 3 FP&E CDR July 14/15, 2009 Design Overview Design/implementation emphasizes manufacturability, reliability and serviceability Access to boards, detectors Central Electronics Box (CEB) [4 boards plus backplane] has card cage design with heat-actuated connectors for easy removal/servicing Minimize internal wiring and harnessing Minimize electronics parts types and count Rely where possible on familiar parts, connectors, processes Use same parts types as STEREO, ACE where possible, same foundry for ASIC as HEFT All lab detector test benches utilize same MISC processor architecture as flight instrument Enables/requires early firmware/software development Establishes data formats early
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Theme Message (List 3 strengths ?) 4 FP&E CDR July 14/15, 2009 Electronics Eleven distinct boards in FP&E subsystem Excludes laser metrology boards (discussed yesterday) and mast adjustor
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Theme Message (List 3 strengths ?) 5 FP&E CDR July 14/15, 2009 Design Overview Detector carrier board, motherboard, FP MISC board, CEB logic board, OBEB boards designed and implemented by Caltech PMT base board utilizes HVPS design from UCB (preliminary layout, breadboard by UCB) integrated onto Caltech board with remaining circuitry LVPS, Post Reg, and CZT HVPS designed by Dean Aalami (Space Instruments-SI) Long collaboration with SI on ACE/Stereo Design, layout, EM test, reliability analyses by SI parts procurement, flight board procurement, and fabrication by Caltech Same successful model followed on ACE and STEREO
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Theme Message (List 3 strengths ?) 6 FP&E CDR July 14/15, 2009 Design/test Flow Preliminary design and schematic R. Cook Detailed schematic J. Burnham V. Nguyen Layout J. Burnham V. Nguyen Parts identification EM and flight B. Kecman J. Valenzuela Formal parts stress analysis J. Burnham EM Fab Vendor L. Hernandez J. Olivares Parts Procurement, EM and Flight B. Kecman, J. Valenzuela, J. Olivares Test/rework/test R. Cook B. Kecman J. Burnham V. Nguyen Flight Board Fabrication Vendor L. Hernandez, JPL Layout Review C. Derksen (JPL) Flight Board Test R. Cook, B. Kecman, J. Burnham, V. Nguyen Staking, Conformal Coating JPL
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Theme Message (List 3 strengths ?) 7 FP&E CDR July 14/15, 2009 Board Status BoardSchem- atics LayoutEM fabEM testFlt board layout Long lead flt parts procured Detector carrier100 Detector mother100 FPM MISC100 8090 PMT Base100 CEB logic100 100-70 CEB LVPS100 500- CEB postreg100 500-60 CEB CZT HVPS100 500-80 CEB backplane100000- OBEB adj/logic1001000-60 OBEB analog1001000-60 FP&E Board development status
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Theme Message (List 3 strengths ?) 8 FP&E CDR July 14/15, 2009 Reliability Analyses JPL review/requirements discussed in SMA presentation tomorrow PSAs completed prior to flight board procurement, and typically before EM board procurement CIT engineer (J. Burnham) performes analysis using JPL spreadsheet or annotated schematic A separate CIT designer (R. Cook) reviews analysis Select analyses reviewed by JPL WCTA for FPGAs will be completed upon final flight part FPGA design/burn in Flight ACTELs costly, not available until 8/09 To mitigate design risk, clock margin tests performed on EM parts Two flight-quality parts received - clock margin tests will be performed on EM boards with these parts
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Theme Message (List 3 strengths ?) 9 FP&E CDR July 14/15, 2009 Reliability Analyses BoardPSASEEAWCTA complCIT revcomplrevcomplrev Detector carrier Detector mother FP MISC 12/09C+30d PMT base CEB logic 8/1 12/09C+30d CEB CZT HVPS7/24/09C+10d CEB LVPS7/24/09C+10d CEB LVPS reg7/24/09C+10d CEB backplane10/20/09C+7d OBEB logic/adj8/7/09C+7d 12/09C+30 OBEB analog8/7/09C+7d
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Theme Message (List 3 strengths ?) 10 FP&E CDR July 14/15, 2009 Electronics Power BoardPower (W)Notes Detector motherboard w/ 4 Detectors 0.4 Measured from EM Focal plane MISC 0.8 Measured from EM PMT base 1.3 Measured from EM Central logic 0.75 From schematics CZT HVPS 0.36 From schematics LVPS 2.5 From schematics Post reg 0.15 From schematics OBEB boards (incl laser drive) 4.5 From schematics Total electronics power: XX W : FP&E power dominated by thermal
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Theme Message (List 3 strengths ?) 11 FP&E CDR July 14/15, 2009 Grounding Approach Describe the grounding philosophy/approach here with attention to sensitive signals, avoiding ground loops, ……..
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Theme Message (List 3 strengths ?) 12 FP&E CDR July 14/15, 2009 Overall Grounding Diagram Insert overall grounding diagram here
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Theme Message (List 3 strengths ?) 13 FP&E CDR July 14/15, 2009 Bench Grounding Diagrams Insert grounding diagrams for benches here
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Theme Message (List 3 strengths ?) 14 FP&E CDR July 14/15, 2009 Instrument to S/C Electrical Interfaces Interfaces with S/C controlled by EICD (JPL D- 41874) signed and under configuration control Command and data interfaces with S/C go through CEB Command – 57.6 kbaud serial Data – 460.8 kbaud three wire serial (clock, data, gate) Reset -- 100 msec pulse Frame Sync – 1 msec pulse, once per second Other interfaces Motor controller - managed by JPL, not covered in this review Primary operational power: 30 V to CEB for distribution (fused or not - anything interesting to say?) Survival heater power: 30 V S/C monitored thermistors
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Theme Message (List 3 strengths ?) 15 FP&E CDR July 14/15, 2009 MUC to Instrument CEB interfaces to S/C Mission Unique Card (MUC) RS422 interface for commands and data Describe data enable, synch or anything else - is it synchronous, asynch, quasisynch……
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Theme Message (List 3 strengths ?) 16 FP&E CDR July 14/15, 2009 Data Formats, Telemetry Protocols Science, Metrology, HK, and Command responses are formatted into CCSDS packets by CEB MISC Raw and packetized instrument data formats are defined in Instrument Telemetry Format Document Packet headers, APIDs, packet sizes, transfer protocols, etc. have been negotiated with S/C team, and documented in Instrument/Spacecraft ICD (JPL D-41874), and are under configuration control Basic packet format
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Theme Message (List 3 strengths ?) 17 FP&E CDR July 14/15, 2009 Data Transfer Packet time stamps, checksums inserted by CEB no requirement on S/C to examine/modify contents Realtime packets contain HK, detector leakage currents, Cmd- responses, and subset of science and metrology data 4 pkts/s max Recorder packets contain all science, metrology, PMD data Throughput limited by S/C VR capacity and availability of downlink passes Instrument maximum science data rate is commandable Basic data flow from instrument to S/C memory to ground
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Theme Message (List 3 strengths ?) 18 FP&E CDR July 14/15, 2009 Command Format Command transfer format S/C unpacks instrument telecommand packets, routes contents to CEB via instrument cmd serial interfaces per ICD protocols Instrument command responses are encapsulated in CCSDS packets with an APID as defined in ICD
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Theme Message (List 3 strengths ?) 19 FP&E CDR July 14/15, 2009 Summary Design approach follows CIT/SRL methodology proven most recently on ACE (CRIS&SIS) and STEREO Designs and schematics for all circuits completed Early completion and test of FPM EM gives high confidence Most critical circuits tested and working as a system: Flight ASIC PMT base FPM MISC Detector carrier board Detector motherboard
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