1. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

2. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only Common Problems  No-crank problem  crankshaft does not rotate  Slow-cranking condition  crankshaft rotates slower than normal  Solenoid clicking  caused by low battery or poor connections (engine not cranking)  Noises  caused by overrunning clutch, worn pinion gear unit, worn pinion teeth, or broken flywheel teeth

3. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only Common Problems Check for these kinds of problems Starter Replacement VideoVideo

4. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only Starting Headlight Test  Turn on headlights; try to start engine  No cranking with no headlights  dead battery  open in the electrical system  Headlights go out when cranking  heavy current draw (starter), low battery, or engine too hard to crank  Headlights stay bright, no cranking  high resistance or open in starting circuit  Scotty Kilmer test Scotty Kilmer test

5. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only  Battery cable problems can produce similar symptoms to those caused by dead batteries, bad solenoids, or weak starting motors

6. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only  Solenoid problems can cause slow cranking, no cranking, or keep the starter cranking after engine start-up http://www.youtube.com/watch?v= yjI00rvcH3g

7. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only  Contacts can wear or burn  Open circuit causes a no-crank condition  Short circuit causes the engine to crank all the time

8. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only  A misadjusted or faulty safety switch can keep the engine from cranking

9. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only  A faulty starter motor can cause several symptoms:  slow cranking  no cranking  overheating cables  noise

10. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only Starting Motor Problems

11. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only Starting Motor Removal When fasteners are hard to reach, a swivel, extension, and ratchet may help

12. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only Starting Motor Removal Hold the starter firmly, because it is fairly heavy

13. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only Starter Bench Test Connect a battery and check operation http://www.youtube.com/watch?v=CY17DM3mKP8&feature=related

14. © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only The End