1. Cat Electric Power Compact Diesel – Next Generation Product Launch
Andrew Culler & Nick Franzoni

2. Cat Electric Power Compact Diesel 40 kW – 175 kW
Introduction
Basic Design
Enclosures
Control Panel
Annunciators to
April 27, 2017
Current Next Generation

3. Modular Construction Features Benefits April 27, 2017 3 Basic Designs
D40 to D660
LHS Control Panel
D80 to D100
Rear Control Panel
D125 to D175
IBC Seismic
Sound & Super Sound
Attenuated (SA & SSA)
Skid & Sub base
Benefits
Reduced Footprint
Reuse of common parts
Common Skid
Sub Base tanks
Modular Enclosure
Meets Building Code
Weatherproof (WP)
Skid & Sub base
Open – Skid & sub base
April 27, 2017

4. Enclosures Features Benefits April 27, 2017 - Modular Design
- New Inlets and outlet designs
- New Paint Specification
- IBC – Wind
Benefits
Components reused between three basic designs
Inlets designed to accommodate louvers
Orange peel paint
Competitive sound level design
Water Ingress tested & Passed
Wind Loading (120 mph)
Approx 3/5 slides in each area
Silencers should be included here
Noise differential and modular enclosure offering
Improved manufacturing (welding) and potential Quality improvements L2 L1 H r W
April 27, 2017

5. Silencers Features Benefits April 27, 2017
Compact & Leak Free Design
Silencer Installation
Kits – Open Sets
Horizontal – Inside Enclosure
Vertical – End Box
Silencer OEM Grades
Industrial
Residential
Critical
Benefits
Multiple silencer options providing differentiated package sound levels.
Provides 3 attenuation levels
Level 1 – Weather Proof
Level 2 – Sound attenuated
Level 3 – Super Sound attenuated
Included in IBC certification
Internal – Weather Proof
End box - Sound Attenuated
Non-Enclosed – Multi Grade
April 27, 2017

6. Fuel Tanks Features Benefits Common Width 100 % RATED 24 & 48 hr tanks
Code Compliance
UL142
ULC-S601
Dedicated customer interface
Benefits
Flexibility to meet customer run time
Higher run capacities (Ref. table)
Smaller foot print
lower installation $
Flexible to meet local codes
Environmental Friendly Design
BSP fittings removed
Emergency Vent labels added to tanks indicating Venting Capacity
Drain plugs removed from all sub base tanks
Reduction in number of tanks (6 tanks as standard). Removed 22 intrigual tanks.
Additional controls added internally (Newberry) to improve tank transportation and storage to prevent rusting and water entering tank (Threaded Plastic Plugs with O-ring seals)

7. Fuel Level Sender and Leak Detection Probe Overfill Prevention Valve
Fuel Tank Features
Fuel Polishing Interface
Nominal Vent
UL Emergency Vents
Extended Vent Kits
Fuel Level Sender and Leak Detection Probe
Lockable Fuel Fill Cap
Level Sender Low Level Alarm 10%, Low Level Shut Down 5% and High Level Alarm 95%. Sender monitors and displays fuel level on panel in %
5G Spill Container, Overfill Prevention Valve and Drop Tubes configurable
Swing arm sight gauge introduced to prevent float and indicator sticking
Extended vent kit 12” above ground
Tank risers available to allow inspection of tank bottom
Two additional 1” ports for customer connections or remote fuel fill
5G Spill Container
Overfill Prevention Valve
Fuel Level Sight Gauge
End Guard
April 27, 2017

8. Control Panel and Breakers
Power Distribution Features
100% Rated UL Breakers
Single and Dual available
Compliant with UL489
Dual Breaker offering Expanded
Full range of combinations available
Modular design which allows Retrofit
Modular Design
Same design throughout range with minimal change regardless of node.
Improved Cable Stub-up
Generous stub-up area directly beneath breaker
Improved Earth Bonding
All Metalwork is bonded to ground without cables
Suitable for use as service equipment
Approx 3/5 slides in each area
Dual breakers
100% RATED UL BREAKERS
CURRENT OFFERING
100% UL SINGLE Breakers (NO DUAL)
LEAN OFFERING
100% Rated Breakers (SINGLE AND DUAL)
D40 – D60 (Maximum amps = 250A)
D80 – 175 (Maximum amps = 800A)
ABB Breakers used for following reasons
UL Compliance Constraints (Cannot use schneider/SquareD/Merlin Guerin in current Package size if we want to be UL compliant)
Cost (ABB Lower cost than Schneider)
Lead Time
DUAL BREAKERS
PAST OFFERING (Before Dual Breaker Pricelist Removal)
80% UL RATED DUAL BREAKERS – Limited configurations available (e.g it may be possible to offer 20 different configurations but we only offered 5)
Dual Breakers – Improved offering of Dual Breakers (vastly improved choice of breaker selections)
MODULAR DESIGN
Panel Moves and changes footprint depending on Breaker Size, Baseframe and optional equipment
- Panel remains in the same position at all times and any changes are modular, with no impact on footprint.
Same internal Circuitry and components regardless of Node
Serviceability Improvement (same parts in D80 as in D175)
EARTHING
Earthing improvements use unpainted face bonding to eliminate need for earth cables in and around panel

9. Control Panel and Breakers
Field Wiring Features
Improved Customer Interface
Single Location for Customer Connections
Shore Power connections (Heaters & Battery Charger)
Volt Free Contacts for Gen Run and Common Alarm
Remote Start
Circuit Breaker Auxiliaries and Shunt Trips
Duplex Socket for Water Heater & Battery Charger
Provision for Dealer up-fit
Customer GFCI protected connection socket
Use for Enclosure Lighting Etc.
Provision for Enclosure Heater (15Amp Rated)
Current Panel
-No segregation of AC & DC circuit i.e. heater wiring and DC panel terminals (can cause issues when working on the set when the genset is not running as heaters are switched on and customer needs to work in top of control panel box and may not realise some terminals may be energized)
-Difficult for customer to wire to shore power terminals
-Multiple locations for customer connections i.e. circuit breaker options, panel options, volt free contacts, remote start & heater power connections
Lean Panel
-Single location for all customer connections to circuit breaker options, volt free contacts, remote start and shore power connections
-Customer connections are located at the bottom of the breaker box which is in the same location as his circuit breaker connection
-Segregation of AC & DC wiring and all wiring rated to 600Volt including data cabling
-Enclosure heater wiring provision – Fuse holder with 15amp fuse for customer to connect to
April 27, 2017

10. Annunciators April 27, 2017 Features CAN RS-485 R
Networked device, no discrete signal wiring required R
16 Points, 32 LEDs
(12) Amber and Red LEDs
(4) Green and Red LEDs
Standard label for NFPA 99 & 110
All 16 points configurable to any event
Custom Label Kit available
Not Avialable
Alarm
80db
Communication with EMCP4
Two-Way
One-Way
Installation up to
800ft
4,000ft
(without repeaters)
Annunciators per EMCP 4.2 up to 4
Unlimited
Wire
Specific Stranded Twisted Pair(STP)/CAN wiring
16-18 Awg Shielded Triad
(3 conductor plus shield)
April 27, 2017

11. Questions ?
April 27, 2017