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Engineering & Design for OPTIMUM PERFORMANCE Up-front engineering of tooling systems Specialized product development, consultation & 3-D mold design.

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Presentation on theme: "Engineering & Design for OPTIMUM PERFORMANCE Up-front engineering of tooling systems Specialized product development, consultation & 3-D mold design."— Presentation transcript:

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3 Engineering & Design for OPTIMUM PERFORMANCE Up-front engineering of tooling systems Specialized product development, consultation & 3-D mold design Over 30 Engineers/Designers linked to over 100 Toolmakers

4 Unigraphics Manufacturing Bundle Design Bundle Moldwizard Bundle Pro / Engineer Pro/Manufacturing Pro/Moldesign Pro/Foundation Pro/Mechanica Pro/Toolkit Pro/Intralink 3-D Mold, Product Design & Tool Design SDRC Master Series Artisan AutoCAD Autodesk Mechanical Desktop AutoCAD LT SolidWorks SolidDesigner Work NC MasterCam SurfCAM Vericut

5 Delivering a mold every day of the year - on time, every time 2 mold building facilities totaling over 100,000 sq. ft MGS Technical Center 60,000+ square feet Pictured above approximately 7,000 sq. ft Moldmakers Incorporated 40,000+ square feet Pictured above approximately 12,000 sq. ft

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7 Over 40% of the molds we build every year are Multishot

8 Our 8 automation cells offer: Sophisticated equipment in unattended mode with predictable and precise results Remote control of operations System information flow In-process quality checks

9 - Multi Cavity - Multi-Shot - Auto Unscrewing - Hot Runner - Insert Molding - Thin Wall - Prototypes - Stack Molds - Blow Molds

10 - Multi Cavity - Multi-Shot - Auto Unscrewing - Hot Runner - Insert Molding - Thin Wall - Prototypes - Stack Molds - Blow Molds

11 - Multi Cavity - Multi-Shot - Auto Unscrewing - Hot Runner - Insert Molding - Thin Wall - Prototypes - Stack Molds - Blow Molds

12 - Multi Cavity - Multi-Shot - Auto Unscrewing - Hot Runner - Insert Molding - Thin Wall - Prototypes - Stack Molds - Blow Molds

13 Complete Mold & Part Qualification Services De-coupled molding practices New mold qualification Documentation & recommendations “Problem mold” analysis Sampling Prototype sample lots Development lots Engineered pilot runs Market entry quantities Short Runs

14 Process studies and evaluations Process capability analysis New process development Highly engineered resins Development Critical dimensions Capabilities studies First article inspection Statistical analysis Consultation

15 Coordinate Measuring Machine Vision, Optical Comparitor Surface Plate Measurement Moisture & Melt Flow Analysis A dvanced P roduct Q uality P lanning State of the art Metrology Lab for full product qualification APQP

16 Coordinate Measuring Machine Vision, Optical Comparitor Surface Plate Measurement Moisture & Melt Flow Analysis A dvanced P roduct Q uality P lanning State of the art Metrology Lab for full product qualification APQP

17 Coordinate Measuring Machine Vision, Optical Comparitor Surface Plate Measurement Moisture & Melt Flow Analysis A dvanced P roduct Q uality P lanning State of the art Metrology Lab for full product qualification APQP

18 Tooling: Prototype / Pilot / Production Molds Gauges / Inspection Fixtures Degating Fixtures / EOAT Turn Key Manufacturing Systems Vertically Integrated Technologies providing: Equipment: Portable Injection Units Rotary Platens / Presses / Robotics Specialty Molding Machines Engineering: Process Development Quality Assurance

19 Tooling: Prototype / Pilot / Production Molds Gauges / Inspection Fixtures Degating Fixtures / EOAT Turn Key Manufacturing Systems Vertically Integrated Technologies providing: Equipment: Portable Injection Units Rotary Platens / Presses / Robotics Specialty Molding Machines Engineering: Process Development Quality Assurance

20 Tooling: Prototype / Pilot / Production Molds Gauges / Inspection Fixtures Degating Fixtures / EOAT Turn Key Manufacturing Systems Vertically Integrated Technologies providing: Equipment: Portable Injection Units Rotary Platens / Presses / Robotics Specialty Molding Machines Engineering: Process Development Quality Assurance

21 The Total Manufacturing Solution

22 Multishot - Thin Wall - Insert - In-Mold Decorating - Blow Molding Press Tonnage: 28 - 720 110+ Hydraulic & Electric Injection Molding Presses All Presses are Multishot Capable via UMS Portable Injection Units

23 Assembly Fully automatic Semi-automatic Pad Printing Painting Full automation systems Sonic welding Shielding Hot stamping Inspection Secondary Operations

24 Assembly Fully automatic Semi-automatic Pad Printing Painting Full automation systems Sonic welding Shielding Hot stamping Inspection Secondary Operations

25 TecStar Illinois Industrial Blow Molding Incorporating the “MGS Engineering for Optimum Performance” philosophy to blow molding production Enhanced cycle times using state of the art cooling technologies for cost effective manufacturing

26 Industrial Blow Molding

27 Co-Extrusion - up to 4 layers In-Mold Labeling (IML) Automated finishing Product Manufacturing for Homecare through Medical Continuous Extrusion Shuttle Blow Molding

28 Flexibility Can be transported between injection molding machines in less than one hour Adaptability Mounts vertically to save floor space Increases Molding Capabilities Facilitates in-mold assembly Reduces secondary operations Converts a Single Shot Press into a MULTISHOT PRESS Patented MGS Portable Injection Units

29 MGS Portable Injection Units Patented Converts a Single Shot Press into a MULTISHOT PRESS Flexibility Can be transported between injection molding machines in less than one hour Adaptability Mounts vertically to save floor space Increases Molding Capabilities Facilitates in-mold assembly Reduces secondary operations

30 MGS Portable Injection Units Patented Converts a Single Shot Press into a MULTISHOT PRESS Flexibility Can be transported between injection molding machines in less than one hour Adaptability Mounts vertically to save floor space Increases Molding Capabilities Facilitates in-mold assembly Reduces secondary operations

31 Faster mold rotations = decreased cycle times Accurate braking system Advanced cooling system Low maintenance No additional machining required on platen with our flush mounted design Patent Pending MGS Rotary Platens Servo motors also available

32 Faster mold rotations decreased cycle times Accurate braking system Advanced cooling system Ease of installation Low maintenance MGS Rotary Platens

33 Increased production Faster mold rotations decreased cycle times Accurate braking system Advanced cooling system Horizontal Rotary Platen Patent Pending

34 Indexing (Rotary Stripper) Plate 2 separate and unique cores 2 separate and unique cavities Simultaneous injection

35 3 sets of common cores 2 separate and unique cavities Simultaneous injection 120 degree rotation Patent Pending Indexing (Rotary Stripper) Plate

36 6 axis robot Multi-directional EOAT Foil registration system Conveyor system In Mold Foil (IMF) Decorating

37 The MGS Multishot Process can reduce the need for assembly and secondary ops - resulting in piece part price reductions, improved product quality & shorter product lead-times.

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41 Program Management Using a proactive approach to: Personnel Coordination Process Documentation Project Scheduling Insuring a single, direct line of communication between the customer and MGS Designers, Engineers, Toolmakers and Process Technicians.

42 Program Management Using a proactive approach to: Personnel Coordination Process Documentation Project Scheduling Insuring a single, direct line of communication between the customer and MGS Designers, Engineers, Toolmakers and Process Technicians.

43 Training Augmenting the efforts of area technical colleges, the MGS Internal Trade Program successfully develops the skills and attitudes of the next generation of professional Toolmakers, Designers, Manufacturing Process Engineers, Mold Set-up Technicians and Program Managers.

44 Training Augmenting the efforts of area technical colleges, the MGS Internal Trade Program successfully develops the skills and attitudes of the next generation of professional Toolmakers, Designers, Manufacturing Process Engineers, Mold Set-up Technicians and Program Managers.

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46 Automotive Water Treatment Appliance Cosmetic Computer Container / Closure Electrical Construction Mechanical Medical/Healthcare Telecommunications Energy Markets Served

47 Healthcare / Medical

48 Automotive

49 Consumer / Electronics

50 Hand Tools / Power Tools

51 MID (Molded Interconnect Device) Selective Metal Plating

52 Cosmetic Packaging

53 Telecommunications

54 Insert Molding

55 In Mold Foil (IMF) Decorating

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