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Gas Range Training Manual [NX583G0VB series]

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Presentation on theme: "Gas Range Training Manual [NX583G0VB series]"— Presentation transcript:

1 Gas Range Training Manual [NX583G0VB series]
Kitchen Solution Business Team

2 Contents Contents General Specification Features and Accessories
Functions Specifications Disassembly Trouble Shooting Failure Display Codes Error Trouble Shooting Electric Malfunction Gas Malfunction PCB Schematic diagram PCB & Membrane Keypad PCB primary parts Reference

3 General Specification
New Appearance Design Family looking Biggest Capacity Big Fish Burner Self cleaning system Convection cooking

4 Features & Accessories
Oven Features

5 Features & Accessories
ITEM Description Code No. Q’ty Assy-Grate Side DG A 2 Assy-Grate Center DG A 1 Rack-Flat DG B

6 Functions Control Panel - Oven
1 2 3 10 12 14 15 1> Convection Bake : Activates the convection bake function. Use this function to cook large amounts of bake goods on multiple shelves at the same time. 2> Bake: Touch this pad to activate the Bake function. Evenly cooks food using the bottom oven burner. 3> Broil: Activates the Broil function. Cooks foods using the top oven burner only. 4> Custom Cook: Activates the custom cook feature. This feature lets you preprogram up to three frequently used cooking cycles so they can be set and started with the touch of a button. 1 6 5 4 7 8 9 11 13 16 / 17 5> Self Clean: Activates the self-cleaning oven function. Use very high heat to burn off internal oven soil. 6> Warm: Touch this pad to keep cooked foods warm after cooking. This lowers and maintains the oven temperature to 150°–200°F (66°–93°C). 7> Proof: Touch this pad to activate the oven at a preset low temperature (100°F [38°C]). Use for rising yeast-leavened products. 8> Cooking Time: Touch this pad, then the desired amount of time you want your food to cook. The oven will automatically shut off when the time has elapsed. 9> Kitchen Timer On/Off: Touch to select the timer feature. Activates a kitchen timer for the desired amount of time. 10> Digital Display : Shows the time of day, oven temperature, cooking, warming, cleaning mode, and all times set for the timer or automatic oven operations. 11> Delay Start : Allows you to set the oven to start and stop automatically. Use with Bake, Convection Bake, Convection Roast, Cook Time, or Self Clean functions. 12> Number Pads: Touch these pads to set the desired times, temperatures, and preset oven functions. 13> Clock : Allows you to set the clock. 14> Oven Light: Touch this pad to turn the oven light on or off. 15> Clear/Off : This pad cancels any programmed oven settings or times and turns off the oven. 16> Start/Set : Touch this pad to start the oven cooking, cleaning, and/or timing functions. 17> Control/Door Lock (Hold 3 sec) : Deactivates the control panel touch pads to prevent the oven from accidentally being turned on. It also locks the oven door to prevent accidental tipping of the range. Touch pads will not work and the oven door will stay locked until this function is turned off.

7 Functions Control Panel - Gas Cooktop 9,500 5,000 BTU 17,000 12,000
LIGHTING A GAS SURFACE BURNER Make sure all surface burners are positioned and assembled properly. 1. Push in and turn the control knob to the LITE position. You will hear a “clicking” sound indicating the electronic ignition system is working properly. 2. After the surface burner lights, turn the control knob to adjust the power setting of the surface burner and turn off the electronic ignition system. If the control knob is left in the Lite position, the electronic ignition system will continue to click and spark. It is not recommended to operate any surface burner in the Lite position, since all electronic igniters spark at the same time. GAS SURFACE BURNERS AND CONTROL KNOBS Your gas range cooktop has five gas burners. All cooktop burners are open-port design to provide you easy assembly and accurate and dependable operation. The different burner sizes ensure you have the proper heat source for the desired cooking job. The 5,000 BTU burner provides precise cooking performance for delicate foods and foods that require low heat for long cooking times. The 5,000 BTU burner allows the LO setting to be used for a very low simmer setting. The 9,500 BTU and 12,000 BTU round burners are general-purpose burners that can be used for most cooking. The HI to LO settings provide a wide range of cooking temperatures to meet your cooking needs. The 17,000 BTU Power burner provides maximum output. These burners can also be used as general-purpose burners, but they are designed to provide quick heat to large cookware. The 17,000 BTU Power burner spreads out the heat with a larger circle of flames. This provides better heat distribution for larger cookware (12 in [30.5 cm]) or larger pots and pans. The 9,500 BTU center oval burner can also be used for large pots and pans, but is designed to be used with the center burner grate and/or the center griddle accessory. The oval burner also spreads out the heat more evenly over the large center cooking area. Each surface burner has a control knob with settings from HI to LO. They also have a Lite setting that is only used to light the flame. The electronic ignition system sparks when the control knob is in the Lite position. The surface burner indicator next to the control knob shows which burner the knob controls. 9,500 BTU 5,000 12,000 17,000

8 Specification MODEL NX583G0VBSR NX583G0VBBB NX583G0VBWW Colour
Stainless Steel Black White Controls  Control Type - Oven Membrane Control Type - Cooktop Knob (Stainless look) Knob (Black) Knob (White) Display Type Digital LED Display Color Sky Blue BackGuard Color Stainless Cleaning (Variable Cleaning Time) Self cleaning (2/3/4 hr) Bake 150°F (65°C) - 550°F (285°C) Variable Broil (Low-High) Low 375°F - High 480°F Convection Bake 175°F (80°C) - 550°F (285°C) Auto Oven Light Yes Manual On/Off Light Switch Custom Cook Clock 12HR / 24HR Numeric Pad 0~9 Delay Start Timer Warm Child Lock Easy Cook(Pre-set) 3 (Pizza, Chicken Nuggets, Proof, )

9 Specification MODEL NX583G0VBSR NX583G0VBBB NX583G0VBWW Cooktop
Cooktop Type Porcelain Enamel (Black) Porcelain Enamel (White) Number of Burners 5 Total Power (BTU) 53,000 Right Front (BTU) 17,000 (Single) Right Rear(BTU) 5,000 Left Front(BTU) 12,000 Left Rear(BTU) 9,500 Center(BTU) Center Oval Yes Sealed Burner Grate Matte Black continuous grate (3 pieces) Oven  Convection/Element Wattage Fan convection Oven Capacity (cu.ft) 5.8 Broiler Gas Bake Burner 18,000 Broil Burner 13,500 Interior Light (Watts / Location) 1 Incandescent 40W / Back # of Oven Racks 2 # of Rack Positions 7 Rack Finish Chrome Door  Door Material (Color) STSS + Glass Black enamel + Glass White enamel + Glass Door Handle AL (Stainless look) AL (Black) AL (White) Number of Glass 3 Window Size W /32, H /64" Automatic Safety Door Lock Removable Oven Door

10 Specification MODEL NX583G0VBSR NX583G0VBBB NX583G0VBWW Drawer
Drawer capacity (cu.ft) 0.7 Type Storage Drawer Heater Performance No Drawer Handle Accessories/Others  Anti-Tip Device Yes (Leg Brackets) Number of Racks 2 Wire Rack Split Rack - Application Dimensions  Actual Oven Dimensions (WxHxD) 25” x 21 1/8” x 19” (635 x 536 x 481) Usable Oven Dimensions (WxHxD) 23 29/32 x 16 27/32 (607 x 428 x 500) Outside Dimensions (WxHxD) 29 13/16 x 45 25/32 x 23 11/16 (757 x 1163 x 602) Shipping Dimensions (WxHxD)  32 7/8" x /32" x 30 1/8“ (835 x 1280 x 765) Net Weight (Kg) 85kg  84kg Gross Weight (Kg) 93kg 92kg

11 Disassembly COVER-WIRE LT/RT / COVER-BACK GUARD WIRE
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. COVER-WIRE LT/RT / COVER-BACK GUARD WIRE COVER-BACK MAIN WIRE / COVER-CONVECTION PCB ASSEMBLEY / SPARK MODULE WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Pull the range away from the wall so that you can access the rear panel. 4. Remove 17screws and Cover Wire LT/RT, Cover-Back Guard Wire, Cover-Back Main Wire, Cover-Convection. 5. Remove screws of PCB assembly and separate PCB assembly. ( When you check PCB, check the proper PCB in default mode and check main PCB.) CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. 6. Disconnect the wires to the spark module to remove it. 7. Remove 2 screws and the spark module from the back of the range. 8. Disconnect the wire connectors from the terminal on the spark module. Cover-Back Guard Wire Cover-Wire LT/RT Cover-Back Main Wire PCB Assembly Spark Module Cover-Convection

12 Disassembly COVER-WIRE LT/RT / COVER-BACK GUARD WIRE
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. COVER-WIRE LT/RT / COVER-BACK GUARD WIRE COVER-BACK MAIN WIRE / COVER-CONVECTION PCB ASSEMBLEY / SPARK MODULE WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. 9. When service is complete, replace the five cover panels on the back of the range and secure each with the appropriate screws. 10. Replace the PCB ASSEMBLY and the spark module. 11. Reconnect the gas supply line to the range, if removed. Open the main gas shut-off valve and check for gas leaks. 12. Plug in the range and/or turn on the electrical supply to the range. 13. Push the range back in place, making sure to engage the anti-tip bracket on the left-rear leveling leg. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.

13 Disassembly ASSY-FRAME COOKTOP
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. ASSY-FRAME COOKTOP 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Lift off the three grates. 4. Lift off the 5 burner caps and the 5 burner heads from the burner cups. 5. Remove screws of the 5 burner cups and pull out the knobs. 6. Push the 2 spring located between the frame cooktop and the chassis manifold panel with a thin iron plate. 7. Push the cups down below the surface of the frame cooktop. NOTE: Make sure the electrodes are below openings in the cooktop to prevent interference and damage during removal. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. SPRING COOKTOP CHASSIS MANIFOLD PANEL FRAME COOKTOP BURNER CAP BURNER HEAD BURNER CUP ASSY GRATE (2 SIDE / 1 CENTER) ELECTRODE

14 Pull the control knob straight off
Disassembly WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CHASSIS MANIFOLD PANEL KNOB SWITCH IGNITION Parts VER.00 VER.01 Switch Ignition DG A DG D Knob Dial DG B (STS Only) DG B WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Open the door or Remove it. 4. Pull burner control knobs straight off to remove them from the valve shafts. 5. Remove 2 screws from the top, 2 screws from the front and 4 screws from the bottom of the chassis manifold panel. 6. Remove the chassis manifold panel from the front of the range. 7. Place a finger behind each side of the switch ignition and pull it straight out to release it from the control shaft. Repeat for each switch. 8. Disconnect the wires at the connectors. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. CAUTION Check the parts code of the knob and/or Switch Ignition in case of replacement. Screws from the bottom Connector Switch ignition Pull the control knob straight off

15 ASSY VALVE-MANIFOLD COATING
Disassembly Parts VER.00 VER.01 Valve (LF) DG B DG B Valve (LR) DG B DG A Valve (C) DG A DG A Valve (RR) DG B DG A Valve (RF) DG B DG B WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. VALVE COOKTOP WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Remove the ASSY FRAME COOKTOP, knob and the chassis manifold panel. 4. Place a finger behind each side of the switch ignition and pull it straight out to release it from the control shaft. Repeat for each switch. 5. Using a tubing wrench and a channel-lock wrench, disconnect the gas lines from the valve cooktop. Do not bend or crimp gas lines during removal. 6. Remove 2 screws from ASSY VALVE-MANIFOLD COATING 7. Remove the valve cooktop. NOTE: When assembling or disassembling the valve, the screw torque should be 1.5N.m. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. CAUTION Check the parts code of the Valve cooktop in case of replacement. SWITCH IGNITION FITTING (GAS LINE) ASSY VALVE-MANIFOLD COATING

16 Disassembly BURNER CUP
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. BURNER CUP 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Remove the frame cooktop. 4. Using a tubing wrench on the gas line fitting and a channel lock wrench on the burner cup base, firmly hold the cup base in place while disconnecting the gas line. 5. To remove the electrode from the cup, squeeze the two outside edges of the clip under the electrode together while pulling to remove the locking clip. Slide the electrode and the wire from the cup. The burner cup can now be removed. 6. To replace the electrode, disconnect the wire connectors from the terminal on the spark module. 7. To remove the gas orifice, place the burner cup in a vise and remove the orifice with a 9/32-inch socket wrench. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. CAUTION If replacing more than one burner cup, do not mix up the gas orifices. Incorrectly sized orifices could result in personal injury, fire, and/or poor cooking results. BURNER CUP TUBE GAS ORIFICES LOCKING CLIP ELECTRODE WIRE HOUSING 16

17 Disassembly BURNER CUP
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. BURNER CUP 8. When service is complete, Install the gas orifice in the new burner cup. NOTE: The new burner cup must be the same size as the one removed. 9. Reconnect the electrode to the new burner cup and replace the burner cup in the reverse order. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. CAUTION If replacing more than one burner cup, do not mix up the gas orifices. Incorrectly sized orifices could result in personal injury, fire, and/or poor cooking results.

18 Disassembly ASSY DOOR LATCH
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. ASSY DOOR LATCH 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Remove the oven door, cooktop, control knob and chassis manifold panel. 4. Remove the ASSY tube-manifold using a tubing wrench. 5. Remove 2 screws from the Bracket-Latch sub to the rear of the range. 6. Disconnect wires of the door latch to the rear of the range and remove it 7. Remove 2 screws holding the Assy bracket-latch rear to the rear of the range. 8. Remove the latch-rod from the Assy bracket-latch front. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. ASSY TUBE-MANIFOLD CAVITY FRONT BRACKET-LATCH SUB ASSY DOOR LATCH

19 Disassembly ASSY DOOR LATCH
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. ASSY DOOR LATCH 9. Remove 2 screws holding the Assy bracket-latch front to the front of cavity. 10. Reverse the order to install the ASSY DOOR LATCH. 11. Test the ASSY DOOR LATCH to make sure it is latching and unlatching properly. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.

20 Disassembly SWITCH-DOOR PLUNGER
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. SWITCH-DOOR PLUNGER 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Open the oven door. 4. Carefully pull out the switch door plunger switch from the upper left corner of the cavity front. Gently grasp the plunger with pliers and work from side to side while pulling. Pull out far enough to expose the wires. 5. Note the location and mark the wires; then disconnect the wire to the switch door plunger. 6. Replace with the switch-door plunger, reconnect the wires in their original positions, and reinstall switch in the oven frame. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. SWITHCH-DOOR PLUNGER

21 Disassembly ASSY LAMP BULB
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. ASSY LAMP BULB 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Remove the rear cover panel. 4. Open the oven door and remove the racks from inside the oven. 5. The oven lamp bulb is in the upper right-hand corner of the oven cavity. Turn oven lamp cover counterclockwise to loosen and remove the cover. 6. Remove the oven light bulb. 7. When service is complete, Install the bulb and light cover by turning clockwise. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.

22 Disassembly SENSOR-THERMISTER
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. SENSOR-THERMISTER 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Open the oven door and remove the racks from inside the oven. 4. Disconnect connector of the sensor thermister to the rear of the range. 5. The oven sensor thermister is in the upper left-hand corner of the oven cavity. Remove 2 screws and carefully pull the sensor wire leads until the wire connectors appear. 6. Reverse the order to install the oven temperature sensor. NOTE: If you can’t access the wire connectors from inside the oven, remove the rear cover panel. Mark and disconnect the two wires going to the oven sensor thermister. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. CONNECTOR SENSOR THERMISTER

23 Disassembly GASKET DOOR
1. Open the oven door to its fully down position. 2. Pull the ends of the gasket out of the liner holes. 3. Pull the oven door gasket clips out of the holes until all of the clips are removed. 4. When the service is complete, Insert gasket clips in each mounting hole. Push the ends of gasket in end holes in the bottom of the front oven frame. 5. Close the oven door. REASSEMBLY NOTE When you install the new gasket, make sure that all of the clips are seated in their liner holes, and that the ends of the gasket are pushed fully into their holes. Use the pointed end of a pencil to push the gasket ends into the holes.

24 Disassembly OVEN DOOR To remove Oven Door: 1. Fully open the door
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. WARNING The door is very heavy. Be careful when removing door. Do not lift door by the door handle. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. To remove Oven Door: 1. Fully open the door 2. Pull the hinge locks downward 3. Firmly grasp both side of the door at the top. 4. Close door to the door removal position, which is approximately 5 degrees. Lift door up and out until the hinge arm are clear of the slot. To replace door: 1. Firmly grasp both sides of the door at the top position. 2. Fully open the door. (If the door will not fully open, it means that the indentation is not seated correctly in the bottom edge of the slot. Push the hinge locks up to the locked position.) 3. Close the oven door.

25 HANDLE-DOOR / GLASS-INNER
Disassembly HANDLE-DOOR / GLASS-INNER 1. Remove the oven door from the range. 2. Place the oven door on a padded work surface with the front glass facing down. 3. Remove 3 bottom screws from the door. 4. Remove 2 Handle-screws from the door. 5. Lift the door rear assembly off the front assembly and set it aside 6. Remove 2 spacers and 2 screws.

26 HANDLE-DOOR / GLASS-INNER
Disassembly HANDLE-DOOR / GLASS-INNER To remove Handle-Door 1. Remove 2 screws to remove Handle- Door To remove Glass-Inner 1. Remove 6screws from rear side of door to remove 2 Hinge-Door. 2. Remove 4screws ro remove Glass- Inner Sub Assembly 3. Remove 7screws ro remove Baffle- Door

27 HANDLE-DOOR / GLASS-INNER
Disassembly HANDLE-DOOR / GLASS-INNER 4. Remove Baffle-Door and take out the Glass-Inner assembly. 5. Unfold 2 flanges of Cover-Frame Inner Glass to taking out Glass-Inner

28 Disassembly DRAWER (FX510BGS)
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. 1. Pull out the drawer and remove the contents. 2. While supporting the drawer, pull it out until the 2 bottom guide blocks are exposed. Lift out the drawer from the 2 top glide blocks. 3. To replace, position top edge of drawer on the 2 top glide blocks. To replace a glide or guide block, remove mounting screw(s) and block. 4. Slide the drawer in until the lower drawer blocks engage with the drawer slide rails on each side of the drawer opening. Replace the contents and close the drawer. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.

29 Disassembly BURNER BROIL
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. BURNER BROIL 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Open the oven door and remove the racks from inside the oven. 4. Remove Cover-back main wire to the rear of the oven. 5. Disconnect the wires or the connector of the HSI. (Identify and mark the two wires going to HSI.) 6. Remove 1 screw of bracket HSI-wire 7. Remove 4 screws of bracket-broil spreader to top of oven. 8. Support the burner-broil with one hand, remove 2 screw supporting the burner-broil to the front and the rear of the oven. 9. Pull the upper ASSY-BURNER BROIL SPREADER to disconnect it from the holder nozzle-broil on the rear wall of the oven. 10. Carefully remove ASSY-BURNER BROIL SPREADER. 11. Separate the burner broil and bracket-broil spreader. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. BRACKET BROIL-SPREADER BRACKET HSI-WIRE CONNECTOR BURNER BROIL

30 Disassembly HOT SURFACE IGNITOR (HSI) of the BURNER BROIL
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. HOT SURFACE IGNITOR (HSI) of the BURNER BROIL NOZZLE BROIL-BURNER HOLDER BROIL-BURNER WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. 12. To replace the HSI of the burner broil, remove 2 screws assembled to HSI 13. To replace the nozzle broil-burner, remove the gas nozzle with a 9/32-inch socket wrench. 14. To remove the holder-broil burner, remove 2 screws supporting the holder-broil burner to the rear of the oven. 15. When the service is complete, reverse the order to install burner broil, HSI, Nozzle and Holder broil burner. NOTE: The oven burner flames can be adjusted by loosening the locking screw and opening or closing the air shutter at the base of the oven burner. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. NOTE. Remove the gas nozzle

31 Disassembly BURNER BAKE
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. BURNER BAKE 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Open the oven door and remove the racks from inside the oven. 4. Pull on the wires or the connector until the wire connector appears from the back wall of the warming drawer opening. 5. Disconnect the connector of HSI of the burner bake. 6. Remove the two screws from the back of the cavity floor. lift back to clear the front edge and lift out the cavity floor. 7. Remove 2 screws from the front of the bracket bake-spreader. 8. Lift front the bracket bake-spreader and lift out the bracket-bake spreader. 9. Lift up the burner bake from the holder-bake burner on the bottom of the drawer. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. CAVITY FLOOR CONNECTOR BRACKET BAKE SPREADER

32 Disassembly HOT SURFACE IGNITOR (HSI) of the BURNER BAKE
NOZZLE BAKE-BURNER HOLDER BAKE-BURNER WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. 10. To replace the HSI of the burner bake, remove 2 screws assembled to HSI 11. To replace the nozzle bake-burner, remove the gas orifice with a 9/32-inch socket wrench. 12. To remove the holder-bake burner, remove 2 screws supporting the holder-bake burner to the rear of the oven. 13. When the service is complete, reverse the order to install Burner bake, HSI, Nozzle, Holder bake-burner. NOTE: The oven burner flames can be adjusted by loosening the locking screw and opening or closing the air shutter at the base of the oven burner. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. NOZZLE HOLDER HSI NOTE.

33 Disassembly MOTOR CONVECTION
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Remove the cover-back main wire and the cover-convection. 4. Note, mark, and disconnect wires or connector going to the motor convection 5. Open the oven door and remove the racks from inside the oven. 6. Remove 2 screws and the interior cover casing from the back wall of the oven cavity. 7. Remove the fan nut, fan blade from the motor convection shaft. (The convection nut has clockwise threads to remove the nut.) 8. Unbend the bracket of the back main to the rear of the range. 9. Pull the motor convection straight out while rotating the motor convection counterclockwise. 10. When the service is complete, reverse the order to install the motor convection. Note. Do not fasten the fan nuts too strong. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. FAN NUT CONNECTOR FAN Unbend the bracket

34 Disassembly ASSY VALVE SAFETY
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. ASSY VALVE SAFETY 1. Turn off the electrical supply going to the range. 2. Shut off the gas shut-off valve in the gas supply line to the range. 3. Remove the regulator support bracket from the rear of the range 4. Carefully identify and mark the wires going to the ASSY VALVE SAFETY. Disconnect the 4 wires. WARNING Cross-wiring the wires to the ASSY VALVE SAFETY creates an explosion hazard that can result in death, personal injury, and/or property and product damage. 5. Using a tubing wrench and a channel-lock wrench, disconnect the 3 gas lines from the ASSY VALVE SAFETY. Do not bend or crimp gas lines during removal. 6. Remove gas fittings from the ASSY VALVE SAFETY. 7. Remove 4 screws and the ASSY VALVE SAFETY from the back wall of the warming drawer opening. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful. SUPPORT REGULATOR WIRES ASSY VALVE SAFETY THE FRONT THE REAR

35 Disassembly ASSY VALVE SAFETY
WARNING Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. ASSY VALVE SAFETY 8. Install the new ASSY VALVE SAFETY from the back wall of the warming drawer with 4 screws. 9. Reconnect gas lines to the ASSY VALVE SAFETY . NOTE: Check all gas lines and fittings for leaks before operation. WARNING Cross-wiring the wires to the gas control valve creates an explosion hazard that can result in death, personal injury, and/or property and product damage. 10. Reconnect wire connectors in their original positions. WARNING EXPLOSION, FIRE, AND ASPHYXIATION HAZARD Shut off gas supply to the range before servicing. Check all gas lines and fittings for leaks before operating the range. Replace all panels before operating range. Failure to do so can result in death or personal injury from explosion, fire, or asphyxiation. CAUTION When you work on the gas range, be careful when handling sheet metal parts. Sharp edges may be present, and you can cut yourself if you are not careful.

36 Trouble Shooting – Failure Display Codes
There are two kinds of error codes. One denotes an oven temperature sensor error and the other denotes a safety error. Possible error codes during use can be checked before service. Press Clock pad. 2. Press the number pads 1,2,3 and 4. Make sure the Timer and Warming Drawer are both turned OFF. 3. Press the Start pad. 4. Press the Custom Cook and the 0 number pads at the same time for 2 seconds. Error codes are displayed. 5. Press the 0 number pad, to display the latest 5 error codes. But, if the power is interrupted and the oven turns off, the stored error codes are deleted. 6. Press the Clear/Off pad to return to normal display mode. Cook Custom

37 Trouble Shooting – Failure Display Codes
Oven Sensor Error Failure Code Cause Solution E-27 Oven Sensor Opened (Over 2950Ω) 1. Disconnect electrical Power to the range. Remove the upper rear cover panel. Measure the sensor resistance:1080Ω at the room temperature → If there are any problems, replace the oven temperature sensor. 2. If there is not any problem with oven temperature sensor, Please check whether there is a damaged terminal or wire on harness. 3. Disconnect the oven sensor connector from the PCB. Check resistance of oven sensor connector on PCB (Normal:2850Ω) E-28 Oven Sensor Shorted (Under 930Ω)

38 Trouble Shooting – Failure Display Codes
or “E-28” oven sensor Disconnect power OK Measure sensor resistance. (1080Ω at the room temperature) NO Replace the oven sensor OK END Check the connecting condition of harness (Oven sensor and CN401 on PCB) NO OK Measure resistance of connector CN401 of PCB (Normal : 2850Ω) *reconnect *repair damaged harness replace. OK CN401 Make sure the pattern, soldering, damaged parts related to oven sensor of PCB, and repair them or replace PCB (PCB) END

39 Trouble Shooting – Failure Display Codes
Safety Error Failure Code CAUSE Solution E-08 Oven heating error (Temperature dose not reach 125℉[52℃]in 10 minutes.) (Self Clean, Convection Bake, Convection Roast, or Broil) 1. Disconnect power. Open the rear cover. Disconnect the two harness connectors to the oven temperature sensor resistance:1080Ω at the room temperature → If there are any problems, replace oven temperature sensor. 2. Check the broil and bake burners to make sure they are lighting and burning properly. 3. Check whether DLB , Broil& Bake Ignitor and Warming Drawer relay is working normally. 4. Make sure all harness connections are properly connected and securely fastened to the PCB. 5. Check the resistance of oven temperature sensor connector on PCB (Normal : 2850Ω) E-0A Oven overheating error. (Temperature dose not reach 650℉[343℃] in any cooking function, except Self Clean)

40 Trouble Shooting – Failure Display Codes
Source Control Relay “E-08” or “E-0A” PCB Disconnect power and remove the PCB. Convection Fan Relay Ok Bake Relay Broil Relay * Source Control, Bake, Broil, and Convection Fan relay checks.(Normal:∞ Ω) * Check whether there is any damaged parts of the PCB pattern. * Repair or replace the PCB. * Solder again if pattern is damaged or parts is wrong contacted. NO Ok END * Measure oven sensor resistance. (1080Ω at the room temperature) * Check the oven sensor harness connections at the PCB. NO *Replace and reconnect the oven sensor. Ok * Check the Control Relay, Bake and Broil harness connections to the PCB. * Make sure the harness connectors are completely seated in the CN601, T603, T604, T605 terminals on the PCB END PCB END CN601 T603, T605, T604

41 Trouble Shooting – Failure Display Codes
Safety Error Failure Code CAUSE Solution -SE- Shorted Key (Key pad is pressed for 60 seconds.) 1. Check the membrane wire harness to make sure it is properly connected with PCB 2. Disconnect the membrane wire harness. Check the harness, Membrane and PCB for short circuits. 3. If there is not a problem with connector on main PCB and membrane harness, replace the PCB. E-0E Door locking error (Door lock in wrong position after 1minutes.) 1. Disconnect electrical power to the range. Remove the rear cover panel. Make sure the wiring harness is properly connected to the motorized door lock assembly. 2. Check motorized door lock assembly for proper operating resistance. 3. With operating door lockout, measure a voltage of connector on harness which is linked with door lock motor. (Normal :Voltage : AC 120V) 4. Check the door locking switch to make sure it is working properly.

42 Trouble Shooting – Failure Display Codes
- SE - Key Connector (CN301) *Disconnect power. *Take out Membrane Keypad from the PCB. PCB (Back) Ok * Repair the area of circuit having short between connector(CN301) pins on PCB. * Repair the PCB circuitry or replace the membrane. NO *Check whether between connector(CN301) pin and pin on main PCB have a short circuit. Ok *Make sure whether between Membrane keypad and Membrane Bracket have a short circuit. END NO * Replace Membrane keypad Ok *Replace Membrane & Board. END END < Membrane & Bracket Assembly >

43 Trouble Shooting – Failure Display Codes
E-0E Brown (NO) *Disconnect power. *Get rid of harness connected with Lock motor. Orange (COM) PCB Terminal CN501 * Check the door lock switches(com-NO) * Measure resistance of Lock motor coil. (1750~1850Ω at the room temperature) NO * Replace faulty door lock switch or Lock motor. OK END *Check whether voltage(AC 120V) is offered to lock motor with letting lock work or not. NO Door lock Switch OK COM *Check whether harness connected normally into CN501 on PCB. NO NO * Repair damaged harness or Replace. OK * Replace PCB. * Solder again if pattern is damaged or parts is wrong Contacted. NO *Measure resistance CN501 on PCB. (COM-NO: ∞ at the room temperature) *COM : Yellow Wire *NO : White Wire END

44 Trouble Shooting – Error Trouble Shooting

45 Trouble Shooting – Error Trouble Shooting

46 Trouble Shooting – Error Trouble Shooting

47 Trouble Shooting – Error Trouble Shooting

48 Trouble Shooting – Error Trouble Shooting

49 Trouble Shooting – Control parts
▫ No display No display CN101 END Make sure that power cord is connected NO Insert the power cord OK END Check the voltage of the Power cord connector housing . [120V] NO Replace the Power cord. OK END Check the voltage of the Wire harness A housing [CN101]. Replace the Wire harness A NO OK END Check the voltage of the PCB connector [CN101]. NO Replace the PCB. OK END

50 Membrane control keypads are not working properly.
Trouble Shooting – Control parts ▫ Membrane Keypad is not working properly Membrane control keypads are not working properly. END Make sure the Door lock feature is not turned on . NO Press the Start/Set keypad for three or more seconds. OK END Make sure the Sabbath feature is not turned on. NO Press the Kitchen Timer On/Off and Clock for three or more seconds at the same time OK END Check the membrane control tail connector[CN301] NO Reconnect securely OK Replace the membrane. END CN301

51 Buzzer does not beep when keypad is touched.
Trouble Shooting – Control parts ▫ Buzzer does not beep when keypad is touched Buzzer does not beep when keypad is touched. Faulty buzzer on PCB. OK Replace the PCB. OK END

52 Trouble Shooting – Cooktop parts
▫ Cooktop burner not lighted [Gas malfunction] No cooktop burners will light END NO * Make sure the gas supply valve to the range is fully open. *Fully open the gas supply valve. OK * Check Gas pressure regulator to make sure gas is flowing through it. * Is the GPR shut-off lever in the open position YES END OK *Replace the GPR. *Crimped or broken gas supply line to the manifold. Replace the damaged gas line. END * Check for gas supply to the surface burner control manifold. NO OK * Check the manifold pipe damaged or not OK *Replace the Manifold Pipe. END

53 Trouble Shooting – Cooktop parts
▫ Cooktop burners not lighted [Electric malfunction] No cooktop Burners will light END NO *Plug in the power cord and/or reset the circuit breaker for the range. * Make sure there is power to the range OK NO END *Make sure the gas supply valve to the range is open. *Open the gas supply valve. OK END *Check each surface burner terminal on the spark module for voltage. NO *Replace the faulty spark module. OK END *Check for crimped of broken gas line or faulty gas pressure regulator. NO *Replace damaged gas line or faulty gas pressure regulator. OK *Replace the PCB. END < Spark Module >

54 One cooktop burner will not light.
Trouble Shooting – Cooktop parts ▫ One cooktop burner not lighted One cooktop burner will not light. END Check whether the burner head and cap is properly assembled. NO Assemble the burner head and cap on the right position. OK END Check the spark from the electrode when it its turned to LITE. NO Check the voltage of the Spark module connector.[120V] NO Replace the Spark module. OK END Check crack of the Electrode. NO Change the Electrode. OK Check the ventilation of the electricity at the housing terminal of Ignition switch, in case of turning the knob to LITE END NO Change the Ignition switch. OK NO Clean the surface of burner orifice or replace the orifice. END Check for a dirty surface of the burner orifice . OK END Check for a crimped of broken gas pipe . NO Replace the damaged gas pipe. END Spark module connector

55 Trouble Shooting – Cooktop / Oven parts
▫ The flame looks abnormal. [Yellow tip / Lift flame] BURNER ORIFICE SIZES AND OUTPUT RATINGS (Natural Gas 5 in WCP) Burner location BTU Rate Orifice size [mm] RF 17,000 1.92 LF 12,000 1.60 RR 5,000 1.01 LR 9,500 1.40 CTR 1.38 BAKE 18,000 1.90 BROIL 13,500 1.64 BURNER ORIFICE SIZES AND OUTPUT RATINGS (LP Gas [Propane] 10 in WCP) Burner location BTU Rate Orifice size [mm] RF 12,500 1.06 LF 10,000 0.98 RR 4,000 0.62 LR 7,500 0.83 CTR BAKE 15,000 1.15 BROIL 11,500 1.02 Yellow tip / Lift flame END Check whether the burner heads and caps are properly assembled. NO Place the burner heads and caps properly. OK END Check the orifice nozzle diameter. [NG / LP] NO Replace the orifice nozzle. OK END Check the direction of the orifice at the GPR. NO Apply the right direction of the orifice. OK END Check the air shutter opening [Broil / Bake burner] NO Adjust the air shutter opening OK END LP NG

56 Flame size is too big or small.
Trouble Shooting – Cooktop parts ▫ Flame size is too big or too small Flame size is too big or small. END Check the orifice nozzle diameter. NO Replace the orifice nozzle. OK END Check the orifice direction at GPR. NO Reverse the direction of the orifice [Upside down] OK LP END NG

57 Trouble Shooting – Oven parts
▫ Oven burner will not light [Broil / Bake burner] Oven burner will not light. END Turn on the cooktop burners to check whether the gas is properly supplied NO Open the gas valve OK END Check whether the Hot surface ignitor(HSI) is properly heated NO Check the voltage(120V) at the T602-T605(Bake), T602-T604(Broil) NO Replace the PCB OK END OK Check the resistance of HSI [40 – 400Ω] NO Replace the HSI END Check the current of the safety valve terminal. [ A] NO Replace the Safety valve END Safety valve terminal T602 T605 T604

58 Oven Temp rises to slowly.
Trouble Shooting – Oven parts ▫ Oven temperature rises too slowly [Electric malfunction] Oven Temp rises to slowly. T602 OK T605 T604 Turn on the cooktop burners to check whether the gas is properly supplied END NO Open the gas valve OK END NO Check the voltage(120V) of the PCB. T602-T605(Bake), T602-T604(Broil) Replace the PCB OK END NO Check the resistance of HSI [40 – 400Ω] NO Replace the HSI Check whether the Hot surface ignitor(HSI) is properly heated OK END Check the current of the safety valve terminal. [ A] NO Replace the Safety valve END

59 RY601 Source Control Relay
Trouble Shooting – Oven parts ▫ Oven temperature rises too fast. [Electric malfunction] RY601 Source Control Relay RY604 Bake Relay L1 N : 120V T605 RY603 CN401 Oven Temp Sensor T604 Oven Temp rises to fast. *Check to see if oven exceeds 400℉(202℃)with in 10 minutes of room temperature operation. *Check the harness connections at PCB terminals (T601~ T605) and PCB connector(CN401) to make sure the harness does not have a short in it. NO *Repair or replace the harness. Yes OK *Faulty broil & bake ignitor, DLB or Source control relay (RY601 ~ RY605). Replace the PCB END *Check the broil and bake burner operation. NO OK *Replace with properly sized burner orifices. NG LP Broil Bake NOTE : High-altitude orifice kits are available. *Replace the PCB. END Yes END *Replace the PCB.

60 Oven temperature rises too slow or too fast.
Trouble Shooting – Oven parts ▫ Oven temperature rises too slow or too fast [Gas malfunction] Oven temperature rises too slow or too fast. END * Fully open the gas supply valve. NO * Is the GPR shut-off lever in the open position * Make sure the gas supply valve to the range is fully opened. YES * Is the dual-purpose orifice in the GPR installed for the proper type of gas. NO * Check the GPR to make sure gas is flowing through it. YES END OK * Replace the GPR. * Are the lower and upper oven burner air shutters adjusted properly? NO END * Adjust the burner air shutter setting. OK * Check for dirty and/or proper oven burner orifices. NO * Clean and/or replace the lower and upper oven burner orifices. OK * Check for crimped or broken gas lines to the lower or upper oven burner. NO * Replace the damage gas line. OK YES * Replace the faulty lower and/or upper oven burner. END * Replace the faulty lower and/or upper oven burner. END

61 Oven overheating in all cooking modes.
Trouble Shooting – Oven parts ▫ Oven overheating in all cooking modes. Oven overheating in all cooking modes. OK Check for “ E-OA” on the display. (It appears when the oven Temperature reaches 650℉ (343℃) in any cooking function, except self clean.) END NO Replace the temperature sensor OK Check the resistance of the oven temperature sensor (Normal:2850Ω) END NO Replace the temperature sensor OK END

62 Trouble Shooting – Oven parts
▫ Oven lamp not working Oven lamp is not working *While holding the oven door open, press and hold the Start/Set keypad for three or more seconds. END NO * Make sure the Door Lock feature is not turned on. OK *Remove oven lamp cover and oven light bulb. If burned out, replace with a 40W appliance bulb. END *Check for burned out bulb. NO OK * Check the harness and connections at connectors (CN601 &CN301)on the PCB. light socket terminals, and oven lamp and source control relays(RY608 & RY601) NO END *Reconnect securely or replace damaged wire harness OK END * Measure the resistance across the light ballast/socket terminals.(Normal:∞Ω) NO *Replace the oven light ballast/socket. OK END *Replace the PCB. Oven light socket terminal

63 Convection fan not working.
Trouble Shooting – Oven parts ▫ Convection fan not working Convection fan not working. RY607 END Measure resistance value of Motor terminal after taking off harness from Motor. [25Ω±7%] NO Replace the Motor. OK After pressing the Conv. Bake keypad, wait for 10mins. Measure Voltage of Motor’s terminal. [120V] END NO Measure the voltage of Relay[RY607] at PCB. [120V] NO Replace the PCB. OK OK END Replace the Wire harness A. END

64 Schematic Diagram (NX583G0VB series)

65 Main PCB

66 Membrane & Bracket Assembly
PCB & Membrane Keypad Figure of PCB and Membrane PCB (Front) (Back) Membrane & Bracket Assembly

67 PCB & Membrane Keypad Explanation of Membrane Keypad
FX510BGS Membrane Keypad Membrane control panel allows user to operate the oven, oven light, clock and timer operation by touching the membrane panel in the top backguard. 2. The marking on the front of membrane acts as a guide for where the panel should be touched to select and program that function. If membrane touch control stops working, replace the membrane and membrane bracket. 3. Membrane tail connects the Membrane Keypad to PCB.

68 PCB primary parts Explanation of PCB primary parts CN101
Membrane Keypad Connector (CN301) Conv-Fan RY (RY607) Lamp RY (RY608) Door RY (RY609) Source Control RY (RY601) Relay Connector (CN601) Door & Door lock switches connector (CN501) Oven Sensor (CN401) Module Connector (CN07) DLB RY (RY602) Bake IgnitorRY (RY604) Power (CN101) L1 Terminal (T601,T603) Broil Ignitor (T607) Bake Ignitor (T605) N (T602) Broil IngitorRY (RY603) CN101 This is the connector that supplies 120VAC(L1~N) CN301 This is the connector that connects the Membrane tail to the PCB. CN401 This is the connector that connects the oven temperature sensor to the PCB. CN501 This is the connector that connects the door switch with the door lock switch. CN601 This is the connector that connects the control relay with the oven lamp, and the door lock motor. RY601 This is the relay that is the control source of DLB, Bake, Broil relays. RY602 Circuit is designed to have bake, broil relay worked after DLB relay is being worked by Double line break. RY603 This is the relay that controls the broil ignitor operation.

69 PCB primary parts Explanation of FX510BGS PCB primary parts RY604
Membrane Keypad Connector (CN301) Conv-Fan RY (RY607) Lamp RY (RY608) Door RY (RY609) Source Control RY (RY601) Relay Connector (CN601) Door & Door lock switches connector (CN501) Oven Sensor (CN401) Module Connector (CN07) DLB RY (RY602) Bake IgnitorRY (RY604) Power (CN101) L1 Terminal (T601,T603) Broil Ignitor (T607) Bake Ignitor (T605) N (T602) Broil IngitorRY (RY603) RY604 This is the relay that controls the bake ignitor operation. RY607 This is the relay that controls the operation of the convection fan motors. RY608 This is the relay that controls the oven lamp operation RY609 This is the relay that controls the operation of door lock motor. T601 This is terminal that supplies L1 Voltage(120VAC) to PCB T602 This is terminal that supplies N Voltage to PCB T603 T604 This is terminal connects the broil ignitor to the broil relay. T605 This is terminal connects the bake ignitor to the bake relay.

70 Checkpoints before service request
Reference Checkpoints before service request SYMPTOM DIAGNOSIS REMEDY Oven is not operated (No power, No display) * Measure an input voltage. (120V) * Measure an input voltage of power cord housing. * Check circuit breaker. * Make sure that the state of wire is connected with power cord housing. * Measure voltage of connector(CN101) on main PCB L1~N : 120V * Replace or repair if harness is loosen or disconnected. * Make sure that the relay on main PCB is properly worked. * Check the harness is inserted into the relay on sub PCB * Replace or repair harness. * Replace main PCB. * Measure voltage regulator(IC202) on main PCB. - IC202 : 7033P(DC 5V) * Replace or repair main PCB. * Check whether valve of gas line is opened * Make sure that valve is opened. Cooktop is not worked (Ignition fault) * Check whether ignition spark is generated from the electrode * Make sure that terminal of electrode is connected to the spark module * Replace the electrode (in case of broken electrode or cut-off wire) * Replace the spark module.

71 Checkpoints before service request
Reference Checkpoints before service request SYMPTOM DIAGNOSIS REMEDY Oven temperature is increased too slow * It will display “E-08” if it fail to reach 100˚F(38˚C) within 10 minute in a state of room temperature. * Replace after checking whether there is any problems with an oven sensor. (1080Ω at the Room temperature) * Check whether harness is connected to Broil, Bake and convection heater (Disconnected or Loosen) * Repair and replace harness. * Measure the resistance of both ends of housing at hot surface ignitor (345Ω) * Repair the hot surface ignitor * Measure the voltage of Safety valve (3.03/3.3VAC) * Repair the safety valve * Make sure that heater relay and pattern on main PCB. * Replace or repair relay. * Replace or repair main PCB. is increased too fast * Check whether temperature is risen over ˚F(202˚C) within 10 minutes at room temperature. * If relay on main PCB has a short circuit, replace it. * Check whether harness is misconnected or has a short circuit. * Replace the harness.

72 Checkpoints before service request
Reference Checkpoints before service request SYMPTOM DIAGNOSIS REMEDY Keypad is not properly worked * Make sure that keypad cable on main PCB is in normal state. * Replace the keypad in case that it is loosen or disconnected. * Make sure connector (CN301) on main PCB or PCB pattern. * Replace or repair the keypad in case cable is loosen or disconnected. Oven lamp is not worked. * Check the oven lamp’s relay and connector (CN601). * Replace or repair if the harness is * Replace oven relay(Ry608) or Resource relay. (Ry601) * Replace main PCB. * Measure the resistance of both ends of lamp terminal. * Replace lamp if it is disconnected. (120V / 40W)

73 Checkpoints before service request
Reference Checkpoints before service request SYMPTOM DIAGNOSIS REMEDY Smell or smoke is occurred during the very first operation. * This is in normal state. * Smell or smoke from the burning dirt in the oven might be generated at the very first operation. LED display is a little dim or dark, so it makes uncomfortable to see. * LED display is inferior. * Replace the main PCB. There is no buzzer beep sound while keypad is being touched. * Check the state of buzzer on main PCB and whether PCB pattern has a short circuit or has been open. * Replace or repair main PCB. Cooktop flame with LP is extraordinary short * Check the cap of regulator * Remove the cap of regulator and mount it again upside down. * Replace the regulator Cooktop flame with LP is extraordinary long (severe yellow flame) * Check the injector nozzle * Replace the NG injector nozzle to LP injector nozzle (Basically LN injector nozzles are mounted at production line)

74 Checkpoints before service request
Reference Checkpoints before service request SYMPTOM DIAGNOSIS REMEDY Broil/Bake with LP shows too much yellow flame and soot * Check air shutter of the broil / bake burner * Make the air shutter fully opened. (Basically opening of air shutter is applied for LN gas at production line) Convection fan is not rotated. * Check whether Convection fan relay on main PCB and connector(CN601) is in normal. * Replace or repair Relay. * Replace or repair connector. * Make sure whether harness between Connector on main PCB and Connector (CN601) on main PCB is connected in normal. * Replace or repair harness. * Replace main PCB. Self-cleaning is operated in a row * This is in normal state * Operate the self-cleaning after 2hours from the previous cleaning’s ending


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