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A. BallarinoLASA, Milano,18/09/2012 High-Tc Superconducting Link Status of Task 7.5 FP7 Meeting at LASA-Milano A.Ballarino, CERN for the Task 7.5 Collaboration CERN, Bruker, Columbus, University of Southampton LASA, 18-09-2012
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A. BallarinoLASA, Milano,18/09/2012 Outline Task description Cable concept Progress since last meeting (April 2012): Cabling machines Test station Status of activity vs final deliverable Conclusions
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A. BallarinoLASA, Milano,18/09/2012 Task 7.5: High-Tc link Deliverable of Task 5 - as described in the Eucard Grant Agreement: Superconducting link, 20 m long, containing 48 HTS cables rated at 600 A - DC.The Task includes design and assembly activities – but not the test of the final prototype The final application for LHC (P7) consists of two superconducting links, each about 500 m long, with the same configuration of the prototype CERN will test the 20 m long prototype in nominal operating conditions
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A. BallarinoLASA, Milano,18/09/2012 Cable concept Elaboration of a cable concept that enables the use of pre-reacted superconductors available in the form of tape: MgB 2, YBCO and BSCCO 2223 The HTS cable design adopted for power transmission lines appeared not to be suitable for this specific application - few tapes and many cables in the same cryogenic envelope
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A. BallarinoLASA, Milano,18/09/2012 Three HTS tapes per cable interleaved with copper strips + 600 A - 600 A 4 mm 1 mm Cable Concept
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A. BallarinoLASA, Milano,18/09/2012 Cable/Link Concept (2/2) 24 × 2 × 600 A Multi-cable assembly Link: multi-cable assembly in cryostat 2 kg/m 200 m HTS /m cable
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A. BallarinoLASA, Milano,18/09/2012 Prototype twisted-pair cables characterization (CERN and SOTON) Type-5: MgB2 Type-3: Y-123 Type-2: Bi-2223 Type-1: Bi-2223 NB The Ic in the plot refers to one single cable of the twisted pair unit Measurement performed on twisted-pair cables made from different conductors No cabling degradation observed (< 2 %) Good homogeneity of Ic of cables in the same in the same twisted pair ( 2 %) Self-field, Length of cables = 2 m 2×4.4 kA !
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A. BallarinoLASA, Milano,18/09/2012 Cabling machine (1/2) For the controlled assembly of long cables a dedicated cabling machine has been designed, assembled and fully commissioned at CERN
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A. BallarinoLASA, Milano,18/09/2012 Cabling machine (2/2) Rotating machine for the twisting of insulated cables Design and assembly completed. To be commissioned in October 2012.
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A. BallarinoLASA, Milano,18/09/2012 Test station
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A. BallarinoLASA, Milano,18/09/2012 Test Station – SM 18 CERN laboratory Refrigerator: 6 kW @ 4.5 K (18 kW for test of LHC magnets) 25 000 LHe Dewar
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A. BallarinoLASA, Milano,18/09/2012 Test Station @ CERN: Conceptual Design RT Cryostat with current leads Cryostat with superconducting cables
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A. BallarinoLASA, Milano,18/09/2012 Test Station @ CERN: Conceptual Design RT LHe 4.5 K GHe Tv m ≤ 10 g/s 5 K ≤ Tv ≤ 70 K Vacuum Insulation LHe, 4.5 K GHe Instrumentation DAQ Quench Protection
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A. BallarinoLASA, Milano,18/09/2012 Test Station @ CERN
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A. BallarinoLASA, Milano,18/09/2012 Test Station @ CERN
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A. BallarinoLASA, Milano,18/09/2012 Test station at CERN The two cryostats are fully assembled The cryostat with the leads has been commissioned – pressure and leak tested, cooled-down to nominal conditions, operated at some 3.5 kA and warmed up The cryostat of the superconducting link was successfully leak tested last week, and it will be pressure tested this week The connection of the two cryostats is planned to take place this month. A first cool-down, with a 20 m long twisted pair YBCO cable already integrated the in cryostat of the superconducting link, is planned to take place in October 2012
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A. BallarinoLASA, Milano,18/09/2012 Status of activity vs final deliverable The 20 m long semi-flexible cryostat with a supporting system and purpose-built terminations, is available today at CERN A 20 m long 48 HTS cable assembly can be ready by end 2012 – when also the rotating cabling machine will have been commissioned This two components make the superconducting link which is the deliverable of the Task 7.5 In addition: By the end of the year, the test station will have been fully commissioned and 20 m long cables will have been tested in He gas in a variable temperature range. The test of a 20 m long prototype will follow
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A. BallarinoLASA, Milano,18/09/2012 Is the Task 7.5 on schedule ? Yes Assembly of prototype link: planned to be ready by end 2012.
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A. BallarinoLASA, Milano,18/09/2012 Conclusions A new cable concept has been proposed. Validation of the proposed twisted-pair concept was done with the assembly and characterization of short prototype MgB 2, YBCO and BSCCO 2223 cables Two cabling machines have been designed and constructed for the controlled cabling of the 20 m long HTS twisted-pair cables A new test station has been constructed at CERN for the test of the 20 m long prototype link The task is on schedule – a full prototype is planned to be available by end 2012. The test in nominal operating conditions will follow. Single twisted-pair cables, 20 m long, will be measured this year
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A. BallarinoLASA, Milano,18/09/2012 Thanks for your attention !
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