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Published byMaximillian Davidson Modified over 9 years ago
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Industrial Duty Cycle Collection This will be added to GCE as a template that should be followed: –For determining parameters to log –For what types of plots to create with the raw data –For determining who to include in the follow-up communication review –For how to present the data when performing the follow-up communication after the data has been collected and processed.
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Parameters to collect (minimum)
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Type of plots to create (minimum) Percent Time as function of Torque and Speed Percent Fuel Used as a function of Torque and Speed Time History of Engine Speed and Load Time History of Various Temperatures
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Follow-up Communication / Review The following people are to be included in a review once the data has been collected and processed (list of names as of September 2010): Brian Hartley David Dixon Keith Nolting Scott Towsley Scott Decker Rob Morris Josh Harris Joe McIntier Bob Kern Pete Christianson Rusty Stovall Tom Elliot Rick Vreeland Mark Dozier Lynn Zopff Jim Scarbrough Eric Benz Anne McLaren Steven Brooks Jessica Kuehner Brian Alderfer James Olmstead Chris Lane Rebekah McIntier Andrew Hobbs Axel Zurloye Jason Beckort Paul Hartstirn Randy Bergstedt Zachary Knutson
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Template to use for follow-up communication The rest of the slides in this presentation are what should be used once the duty cycle data has been collected, specific plots have been created, and a follow-up communication review is ready to be held. This is the presentation that will be given to the people listed on the previous slide. Be sure to read the Notes in the notes section under each slide to know what to include in each slide.
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Duty Cycle Report OEM name here machine type here engine type here tier type here your name here your title here date here
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Application Multiple hydraulic pump drive transmission –Provides independent power for all machine functions Maximum main boom of 282 feet Lifting capacity of 220 tons
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Application Tier 3 QSL8.9 –FR91673 –340 Hp @ 1800 rpm –1,100 lb-ft Torque @ 1400 rpm Gross Vehicle Weight: – 357,000 lbs Location: Manitowoc Crane Assembly Plant, Manitowoc, WI
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Data Conditions Data collected during September 2, 2009 to September 15, 2009 20.83 hours of run time Used at Crane Manufacturing Facility
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Individual Machine Functions 1) Idle Parasitics – machine stationary @ 1000 rpm eng speed 2) Boom Angle Up and Down Normal Operating Position of 65 deg Rasied boom to 85 deg angle Lower boom to 10 deg angle 3) Swing Boom – 360 deg left and right 4) Low Speed Forward and Back – 1200 rpm engine speed 5) High Speed Reverse – 1800 rpm eng speed 6) Light Load (13,600 lbs or 6.8 tons) machine capacity 220 tons Boom at 63 deg angle Picked up load to approx 30 ft swing boom both directions 7) Turning - Track Load – left and right
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Machine Function – Idle Parasitics Machine stationary Approx 26 % torq
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Machine Function - Boom Angle Up and Down to Normal Operating Position of 65° Lower Boom to approx horizontal position 65 deg to 10 deg Raised Boom to 85 deg Angle Lowered to 63 deg angle No load on Boom
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Machine Function – Swing Boom Swing left 360 deg Swing right 360 deg Swing right/left various 180/90/270 degs
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Machine Function – Low Speed Forward and Back Machine moved straight forward Machine moved straight back
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Machine Function – High Speed Reverse Crawler moving straight back no turning of the tracks
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Machine Function – Light Load Boom at 63 deg angle 13,600 lb load Picked up load Swing left 360 degs Swing right 360 degs Drop load & position
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Machine Function – Turning Track Load Turning left Turning right
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Engine Operating Conditions Summary
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1 hour time shown
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10 minutes time shown
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Summary of Results The 14000 machine showed an average of 30.3% load factor during customer construction site operation. This should be considered a very representative duty cycle of crane operations 83.9% of the time below 50% Load Factor Results show engine at idle speed and low load operation over 70.3% of the time Temperatures on Average: Oil & Coolant 181 deg F, Intake Manifold: 88 deg F
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