1. 9th CII EXIM Bank Conclave India-Africa Project Partnership
Search for Sustainable Power
9th CII EXIM Bank Conclave on
India-Africa Project Partnership
Ravindra Ulangwar, Associate Vice President & Power Sector Head
Kirloskar Brothers Limited
27-Apr-17 1

2. Kirloskar Brothers Limited
World leader in pumping solutions for Power
Kirloskar Brothers Limited (KBL) is a 100 year old company in the field of pump and pumping solutions
KBL is India’s first and only N / NPT / MO certified pump manufacturing company and among the top 10 in the world
Presence in Nuclear, Thermal, Small hydro and Solar Power Projects
Presence in almost every thermal and nuclear power plant operating in India
Expanding foot prints all over the globe
Experience of working with all the major power plant producers across the globe
27-Apr-17

3. Sustainable Power Solutions
Kirloskar Brothers offerings for sustainable power solutions :
Small Hydro Power Projects
Pump As Turbine (PAT)
Solar Powered Pump
Lowest Life Cycle Cost Pumps
Energy Efficient Corrocoat Coatings
Concrete Volute Pumps for ( Circulating Water application )
Energy Recovery Turbine
Hydraulic Solutions
27-Apr-17

4. Small Hydro Power Projects
Leader in small and medium hydro power projects
Generating 92.7 MW capacity from 68 hydro turbines
Contribution to Green Energy is 2,70,000 CER
( Carbon Emission Reduction)
Efficient “ Water to Wire” solutions on EPC
basis
Francis / Kaplan / Pelton Turbines
Horizontal and Vertical configuration
Single unit capacity up to 20 MW
27-Apr-17

5. 2 x 5.50 MW Konal Hydro Power Plant, India
Turbine : Vertical Kaplan
Capacity : 2 x 5500 kW
Design Head : 50 m
Discharge : 12700 liters/sec
Speed : 600 rpm
27-Apr-17

6. Pump as Turbine (PAT)
KBL has developed the capability of supplying “Pump as Turbine” with generator set in stand alone mode.
Pump as Turbine (PAT) offers:
Cost effective solution for power generation
Decentralized source of
power for remote areas
Range of 5 to 100 KW each
27-Apr-17

7. Pump As Turbine (PAT) Benefits of PAT Different configurations of PAT
Lower initial cost
Simple and sturdy construction
Easy maintenance
Pump maintenance personnel can be used
27-Apr-17

8. Solar Powered Pump Storage Tank Surface Pump SPCU Solar Panel
Jalverter
27-Apr-17

9. Lowest Life Cycle Cost Pumps
Life Cycle Cost (LCC)
The LCC is the total cost involved in providing, running, maintaining, and disposing of plant and associated equipment.
27-Apr-17

10. Lowest Life Cycle Cost Pumps
Customer benefits with LLC series pumps :
Greatly Reduced Energy Cost
Lowest Whole life Cost
Highest Quality and Longevity
High Reliablility
Benefits Post Installation
27-Apr-17

11. Energy Efficient Corrocoat Coating
Corrocoat is a corrosion and erosion protection glass flaked coating generally used for:
Pump
Valves
Pipes
Civil structures
Benefits of Corrocoat coatings :
Long term corrosion protection
Energy conservation due to low friction
Excellent temperature and chemical resistance
High abrasion resistance
Applicable over a wide range of substrates
27-Apr-17

12. Energy Efficient Corrocoat Coating
Pipes
Pump impeller
Valves
CW Pump House Intake
Bar Screen
27-Apr-17

13. Discharge Divergent Pipe
Concrete Volute Pump
Construction
Advantages
Unlike conventional pump, the casing is made in concrete instead of metal
Pump Efficiency : Higher and sustainable over longer period
Highest reliability of 99.99% : No need of stand-by pump
Excellent corrosion resistance : Boon for Sea Water
Extremely low vibration: No spare parts required
1st CV Pump operating continuously for last 20 years without replacement of any spares
Motor
Cardon Shaft
Discharge Divergent Pipe
Catridge Assembly
Impeller
Volute
Suction Draft Tube
27-Apr-17

14. Concrete Volute Pump 2 x 800 MW CGPL, Mundra Ultra Mega Power Project
World's largest capacity Circulating Water system
Total quantity of pumps : 10 Sets
Pump capacity : 17,500 liters per second per pump
Motor rating and RPM : 5200 KW, 270 rpm
Motor weight : 55 MT per pump
27-Apr-17

15. Energy Recovery Turbine
Energy Recovery Hydro Turbine
Energy Recovery Hydro Turbines suitable for installation at
downfall of cooling water system in thermal power plants.
Designed especially to handle river water as well as saline sea water
Energy Recovery Turbine
27-Apr-17

16. World Class Hydraulic Solutions
Unique offerings for Power Plants
Asia’s largest Hydraulic Research Centre (HRC) for testing pumps up to 5000 KW power and flow rate up to 15,000 liters per second
50 Hz and 60 Hz frequency covering all global supply voltage
Sump Model Study
CFD numerical analysis
Pump model test
Water hammer analysis
Natural frequency analysis
27-Apr-17
27 April 2017 16

17. Your long term partner for sustainable solutions for power
Thank you for your attention
Contact : Mr. Ravindra Ulangwar
Mobile :
27-Apr-17