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Valve Update Study several stem/seat geometries (Feb) Demonstrate He II leak tight for 3/8, 1 in. diameter with modest (~ few psi) pressure difference Vespel seat and stem – 3 He friendly? Receive $65k supplement from NSF for ‘full valve prototype’ D. Beck, UIUC (for S. Williamson) June 7, 2007
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Two Types of Valves 1.4.6 Volume Displacement 1.4.11.1 Volume Displacement Interconnect Plumbing 1.4.10.1 Cell Isolation (V1) Valve Actuators and Interfaces 1.4.5 Purifier 1.4.10.6 Purifier isolation (V6) Valves 1.4.1 3He Atomic Beam Source (ABS) 1.4.2 ABS Interface 1.4.3 Polarized 3He Collection System 1.4.8 Pressurizer 1.4.10.5 Purifier Control (V5) Valve 1.4.10.4 Collection Isolation (V4) Valve 1.4.10.3 Pressurizer Standoff (V3) Valve 1.4.10.2 Pressurizer Isolation (V2) Valve 1.4.11.2 Collection/ Purifier Interconnect Plumbing 1.4.11.3 Pressurizer/Cell Interconnect Plumbing Seals He II liquid Seal 3 He “gas”
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Some Limits ValveLimit Test Conditions Q m (mol/s) Q v at 300K (atm-cc/s) V1 Cell Isolation 10% drop in signal over m =10 4 s 77 K p = 45 Torr 6.07 10 -6 0.150 V2 Pressurizer isolation 5% drop in signal over 500 s fill time 77 K p = 45 Torr 1.88 10 -4 4.63 V3 Pressurizer stand-off 1% drop in pressure over m =10 4 s 0.5 K 760 Torr 4.55 10 -6 0.112 V4 Collection Isolation 3 He concentration drops by 5% during 500 s storage time 77 K p = 45 Torr 4.79 10 -6 0.118 V5 Purifier Control Signal drops by 5% during 500 s fill time 77 K p = 45 Torr 9.41 10 -5 2.32 V6 Purifier Isolation 1 mW heat load during regeneration 0.5 K p = 3 Torr 6.88 10 -6 0.169 Note: these are “whistlers” (very high leak rates)
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First step: Build Bucket Dewar Valve Tester Gas Handling Circuit for valve seat testing DGH 8/13/06 to helium gas source to vacuum pump to vacuum pump to leak detector Baratron 1Baratron 2 Valve being tested Liquid helium level This is the tube that the actuator goes through This volume should be as small as possible to reduce evacuation and filling time Valve seat assembly Valve actuator Vacuum/motion feed-through Heat shields Supply tube Exhaust/actuator tube LHe level sensor
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Best Results: ‘Harder’ Materials Use Vespel seat and stem – hard plastic Try cone-on-chamfer (cork-in-bottle) geometry Cones are more easily fabricated (lathe) Self-centering (if stem can comply) Wedge shape multiplies force (10° 6) Reproducible over a few (<10) cycles D=3/8” Sealed (leak det. limit) at 10 lbs at room temp. 30 lbs required at LN2, LHe And at LHe II with p 500 Torr D
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A Larger Vespel Valve D=1” Sealed at 30 lbs at 300 K Sealed at 80 lbs at 1.6 K after 200 open/close cycles Valve Temp Leak detector Inlet Pres
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Can we pressurize? Use 3 He to pressurize after introducing 4 He to valve. Kind of expensive ($200/l STP) Mixtures of 3 He and 4 He turn out to have an intermediate vapor pressure. 4 He 3 He 1.5E-8 atm-cc/s Valve Temp Inlet Pres Leak Det 4 He Vap Pres 3 He Vap Pres
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What’s Next… Test closing force versus number of cycles Hard-on-hard valve with more closely matched conical seat. Need to understand constraints on materials from polarized 3 He relaxation studies. Design and build complete valve test apparatus. 100 Cycle Test (0-50 lbs seating force)
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‘Full’ Valve Test Features: Full size prototype valve Continuous operation at 1.5 K Pressurization Strategy: Use large LN2 jacketed dewar Use internal vacuum vessel surrounded by LHe Use 1K pot to get to 1.5 K 2 motion feed-throughs (valve, pressurizer) Procurement: Order from Janis? ~$12k ~$25k
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