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P:\ISO 9001 2000\Work Instructions\Assembly\Sub Assemblies\6XV SWEEPER SUB ASSEMBLIES MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers.

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Presentation on theme: "P:\ISO 9001 2000\Work Instructions\Assembly\Sub Assemblies\6XV SWEEPER SUB ASSEMBLIES MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers."— Presentation transcript:

1 P:\ISO 9001 2000\Work Instructions\Assembly\Sub Assemblies\6XV SWEEPER SUB ASSEMBLIES MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 1 DATE: 3/22/06Authorized By: Assembly Instructions: 3338166 ASSY-STRG FORK SUB SW6XV Pages 1-13 AY25 Rev 1

2 Parts: 3300415 / 3338076 Tools: Hydraulic Press MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 2 DATE: 3/22/06 Press (5) STUDS-WHEEL HUB (3300415) into HUB-REAR WHEEL SW/6XV (3338076), as shown at left. Hub with (4) studs pressed in is shown at right.

3 Parts: 3400313 / 3300466 / 3318420 MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 3 DATE: 3/22/06 Attach (1) NUT-HEX 11/16-18 ZP (3400313) to (1) BALL JOINT-STEERING (3300466), as shown at right. Attach ball joint to (1) LINK-STEERING SW/72 (3318420), as shown at bottom.

4 Parts: 3300471 / 3338080 Tools: Arbor Press / Grease MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 4 DATE: 3/22/06 Apply grease to BEARING-TAPERED ROLCONE W/SEAL (3300471), as shown at left. Press Bearing into WELD- STERING FORK 6XV (3338080), as shown at right.

5 Parts: 3400083 / 3400012 Tools: 2 ¼” Socket / ¾” Socket / Ratchet / Mallet MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 5 DATE: 3/22/06 Tighten (1) NUT-HEX JAM 1 1/4-12 ES ZP (3400083) onto WELD-STERING FORK 6XV. Shop Note: Make sure assembly has a slight movement from side to side. Tap in (1) FTG-GREASE 3/16 (3400012), as shown.

6 Parts:3301534 / 3400020 / 3400098 / 3400065Tools:¾” Socket / Ratchet / 1 ½” Socket / Torque Wrench MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 6 DATE: 3/22/06 Attach (1) MOTOR-HYD 2000 SERIES PNTD (3301534) into steering fork coming in from the front side. Secure with (4) SCRS-HEX,1/2-13X2.00 ZP (3400020), (4) WASHERS-LOCK 1/2 SPLIT ZP (3400098) and (4) NUTS-HEX 1/2-13 ZP (3400065). Tighten Hub assembly to motor with torque wrench. Shop Note: Make sure torque is 125 foot-pounds.

7 Parts: 3400122 Tools: Pliers / 7/8” Wrench MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 7 DATE: 3/22/06 Insert (1) PIN-COTTER 1/8 X 2.00 ZP (3400122) and use pliers to bend apart.

8 Parts: 3400212 Tools: ¾” Socket / 1 ½” Socket / Ratchet MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 8 DATE: 3/22/06 Attach (1) FTG- ADAPTER 7/16-20 TO # 4 (3400212) to MOTOR-HYD.

9 Parts: 3400166 / 3400169 Tools: 1” Socket / 7/8” Socket / Ratchet MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 9 DATE: 3/22/06 Attach (1) FTG-ADAPTER 7/8-14 EXT TO 3/4 (3400166) to MOTOR-HYD. Tighten. Attach (1) FTG-SWIVEL 3/4-16 TO #8 (3400169) to FTG-ADAPTER 7/8-14 EXT TO ¾. Tighten.

10 Parts:3302360 / 3302349 Tools:1” Socket / Ratchet MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 10 DATE: 3/22/06 Attach (1) O-RING.755 ID X.098 W (3302360) before attaching (1) FTG- SPECIAL WHEEL MOTOR MS (3302349) to MOTOR-HYD. Tighten.

11 Parts: 3400169 MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 11 DATE: 3/22/06 Attach (1) FTG- SWIVEL 3/4-16 TO #8 (3400169) to FTG- SPECIAL WHEEL MOTOR MS. Tools: 1” Socket / 7/8” Socket / Ratchet

12 Parts: 3318145 Tools: 7/8” Wrench MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 12 DATE: 3/22/06 Attach (2) NLA---BRKT- WD IMPELLER HOSE EX (3318145) to FTGS- SWIVEL 3/4-16 TO #8 as shown. Tighten.

13 Parts:3304199 / 3400029 / 3400384 / 3400392Tools:Grease Gun MODEL: 3338166 ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 13 DATE: 3/22/06 Apply grease to both FTGS-GREASE 3/16. For FTG on link assembly, use about 2 squirts of grease. Attach (1) NLA--- PLATE-CASE DRAIN GRD SW7 (3304199) to the side of Weld-Steering Fork using (?) SCRS-HEX,3/8-16X1.25 ZP (3400029), (?) WASHERS-CONICAL SPRING 5/16 (3400384) and (?) NUTS-FLANGE LOCK 3/8-16 (3400392).


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