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Ch. Vuitton – BE/BI Presented by R. Veness – BE/BI 18th October 2011 1
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Linac 4 2 Layout and specs L4L ~ 12 mL4D ~18 mL4C ~22 mL4P ~14 m L4T ~50 m L4Z ~10 m 45 keV3 MeV50 MeV102 MeV 160 MeV 1 Sem 2 Sem 2 WBS 2 Sem 2 WBS 1 Sem 1 Sem/WBS 3 Sem
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Contents: 1.SEMGrid LEBT 2.SEMGrid Test Bench (RFQ) 3. SEMGrid DTL- CCDTL and PIMS 4.Wire Beam Scanner CHOPPER +DTL- CCDTL and PIMS 5. Dump and Transfer Lines 6. Summary of cost and status 3
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1. SEMGrid LEBT: Resolution: 24 Wires ---> variable pitch Fils W gold 40 Microns. Ceramic support « frame ». Plan V and H simultaneous. Actuator: IN/OUT pneumatic. Travel 100 mm. 4
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SEMGrid LEBT Grids: 24 wires (per plane) covering a total of 71 mm 5 wires,spaced 5 mm 4 wires,spaced 3 mm 7 wires,spaced 1 mm 4 wires,spaced 3 mm 4 wires,spaced 4 mm 5
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SEMGrid LEBT 6
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SEMGrid LEBT Grids 8
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SEMGrid LEBT Status: 1 monitor installed in the stand test. 1 monitor under manufacture. Feb/April 2012. 1 reserve (actuator +flange). Feb. 2012 9
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SEMGrid LEBT: Cost: Manufacturing plans:……………..….…..15 300 CHF SEMGrid assembled…………………………4 500 CHF/monitor Tools and tests…….……………………………1000 CHF 10
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2. SEMGrid Test Bench(RFQ): Resolution: 48 fils ---> 24 wires with a pitch of 0.5 mm in the center and 12 wires on the edges with pitch of 1 mm. Wire graphite 34 Microns. Ceramic support « C ». Measure in ‘H’ plane only Actuator: IN/OUT pneumatic. Travel: 100 mm 11
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SEMGrid Test Bench: Assembly of tank + actuator 12 Actuator In/Out 100 mm Vacuum tank Foot Beams
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SEMGrid Test bench: Grid before soldering 13 Grid wires 60mm Intermediate frame
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SEMGrid Test Bench : Status: Vacuum tank : - Study ……OK - Manufacturing of the tank : OK Actuator: - Flange « customised »….OK - Linear Drive..……………..OK - Assembly. ……………….OK Grid: - Plate Al2O3 ….OK (5 pieces) - Serigraphy of the ways….(in progress) - Welds (conductive glue) and tests…..(Nov. /Dec. 2011) Final assembly: - Feb. 2012. 14
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SEMGrid Test Bench: Cost: Model 3D + plans of tank:…………….….8 160 CHF (OK) Manufacturing of tank (per tank)……5 662 CHF Tests:…..………...……..162 CHF (OK) Actuator + flange: (per assembly)…..3 900 CHF (OK) Grid: (5 pieces)…………………………..…..1 250 CHF (in progress) 15
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3. SEMGrids DTL-CCDTL-PIMS Lines. Resolution: 24 wires, spaced 0.5 mm - Wire graphite 34 Microns ---> conductive glue. - Wire W gold 40 Microns ---> tin solder. Actuator: IN/OUT pneumatic. Separated ‘H’ and ‘V’ measurement Ceramic support « type C » Travel: 50 mm 16
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SEMGrids DTL-CCDTL-PIMS lines. Assembly of Tank + Sem H et V 17 Tank Actuator V Actuator H Foot Beam
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SEMGrids DTL-CCDTL-PIMS lines. 18 Place for connector box. beam
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SEMGrids DTL-CCDTL-PIMS lines. Section across beam axis 19 “V “ In “H” Out
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SEMGrids DTL-CCDTL-PIMS lines. Section along beam axis : 20 2mm H V No collision between H and V grids Beam
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SEMGrids DTL-CCDTL-PIMS lin Vacuum tank: 21 Foot Beam Plan V Plan H
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SEMGrids lines DTL-CCDTL-PIMS Measuring Head: 22 Measuring head is removable (4 screws) Connector Sub D 25 pins
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SEMGrids lines DTL-CCDTL-PIMS Measuring Head (section): 23 Feedthrough Grid Bellows Grid support
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SEMGrids lines DTL-CCDTL-PIMS Location of wires on the electronic ways: 24 Intermediate frame Grid Graphite wires
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SEMGrids lines DTL-CCDTL-PIMS Status: Tank: (5 pieces) - Study ……OK(to be checked) - Manufacturing of tanks + supports: June 2012 Actuator: (5 X 2 actuators + 1 reserve) - Study……..OK (To be checked) - Manufacturing……June 2012 - Assembly. …………………… « Measuring head: (10 pieces + 2 reserves) - Plate Al2O3 …. (10 pieces) - Serigraphy of the tracks….(ok) - Soldering (conductive glue) and tests…..(Oct /Dec 2011) Final Assembly : -Oct 2012 25
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SEMGrids lines DTL-CCDTL-PIMS Cost: Model 3D + plans of the tank:..26 100 CHF (Ok) Manufacturing of the tank:……10 000 CHF(estimation/pce) Actuator: ………….…………….….3000 CHF(estimation/pce) Measuring head:.………………………1 500 CHF(estimation/pce) 26
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4. Wire Beam Scanner: Actuator + Wire support: 27 Stepping motor Wire support Linear Drive Flange DN63 Travel : 40 mm /45 deg.
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WBS Measuring head: metallic wires 28 Wires
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WBS : TANK: 29 Beam Flange DN63 Vacuum gauge Foot 112mm
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WBS: TANK: 30 145mm
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WBS Status: Vacuum tank: - Study……OK - Production of tanks: Beginning of 2012. Actuator (linear drive): - Mechanical parts for 9 Scanners ….OK. - Motors(10) to order (6 to 10 weeks.) - Miscellanious pieces End of 2011. - Assembly. Start of 2012. Wire support: - Metallic wires………….OK. - Graphite wires………………Start of 2012. 31
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WBS: Cost: Model 3D + manufacturing drawings:………. 25 000 CHF (estimate) Vacuum tank: (6 pieces) - Chopper line (2 pieces) ………………. ? (Ok) - Line CCDTL-PIMS (4 pieces)………..10 000 CHF/Tank. (to be committed) Actuator: (9 pieces) - Manufacturing:…………………..3 000 CHF/act. (Ok) - Motorization:………………………………….2 200 CHF/motor. (to be committed) - Misc……………………………………………...1 500 CHF/act. (to be committed) 32
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5.Dump and Transfer Lines SEMGrid similar to the SEMGrid DTL-CCDTL- PIMMS. 33
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Line # of Monitor s Dynamic range (where applicable) AccuracyResolutionComments Intensity [p] Pulse Length [us] Beam Size [mm] L4L 2 SemG. 2 WS. 40-65 mA400-1000….0.2 mm 0.1 mm 1 mm-LEBT: pas variable Diam chamber: 100mm -RFQ: 24 x0.5 in the center+12x1 on edges Diam chamber: 65 mm L4D 1 SemG.40 mA100….0.1 mm0.5 mm X 24Diam. Chamber: 38 mm L4C 2 SemG. 2 WS. 40 mA100….0.1 mm0.5 mm X 24 0.1 mm Diam. Chamber: 38 mm L4P 2 SemG. 2 WS. 40 mA100….0.1 mm0.5 mm X 24 0.1 mm Diam. Chamber: 38 mm L4Z 1 SemG.…. 0.1 mm…. L4T 3 SemG.…. 0.1 mm….
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Status MonitorsQty.DeliveryReserve Semgrid LEBT2 + 1R Actuator: Measuring head: 1 ok +1 Feb 2012 1 ok +1 April 2012 1/1/ Semgrid RFQ1 Tank: Actuator: Measuring head: Ok Dec.2011 No 4Grids Semgrid DTL- CCDTL-PIMS 5 + 2R Tank: Actuator: Measuring head: June 2012 No 2 5 WBS6 + 3R Tank: Actuator: Measuring head: Avril 2012 1 ok + Mars 2012 Fev 2012 No 3 + 1 Motors wires 35
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COSTS(CHF) MonitorsStudy (CHF) Actuator (CHF) Measuring head (CHF) Tank (CHF) Reserve (CHF) SEMGrid LEBT 1530030002X15002X……….4500 SEMGrid RFQ 816049001X12503X58241X5000 SEMGrid DTL.CCDTL.PIMS 2610050005X15005X100005X17500 WBS 2500065006X2006X100004X21000 TOTAL 7456074900154509582448000 36
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COSTS TOTAL: ~310 000 CHF Actually, ~120 000 CHF has been committed, there remains ~190 000 CHF to be paid for the mechanical assembly as of today. 37
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