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Published byGavin Moody Modified over 9 years ago
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GEAR RATIOS
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Putting Gears to Work Reverse direction of rotation Increase or decrease the speed of rotation Move rotational motion to a different axis Keep rotation of two axes synchronized
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Understanding Gear Ratio Circumference of a circle – Diameter multiplied by Pi –1.27” x 3.14 = 4.0” Circle with 0.635 diameter has a 2” circumference Smaller gear rotates twice for each rotation of larger gear, gear ration is 2:1
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Gear Teeth Prevent slippage between gears – synchronizes Counting teeth on each gear determines exact gear ratio –If one has 60 teeth & the other has 20, the ratio is 3:1 Slight imperfection in gear diameter doesn't matter, ratio is controlled by number of teeth
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Gear Trains To create large gear ratios, several gears are connected together
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Worm Gear Creates very high gear ratio Threaded shaft engages teeth on a gear For each turn of shaft the gear moves one tooth, if gear has 40 teeth, 40:1 gear ratio is achieved
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Planetary Gear Train Say you want gear ration of 6:1 with input & output gears moving in same direction Planetary gears are very compact & produce the same effect
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Planetary Gear Train Different gear ratios can be achieved depending on which gear is the input & output & which one is held still Automatic trans use this gear set to achieve different ratios for each gear range. Using clutches & brake bands to hold different parts of the gearset stationary & change inputs & outputs
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Gear Synchronizing To have two gears that are far apart rotation in the same direction, put a big gear between them Or use two small gears between them A more practical approach is to use a toothed belt or chain
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