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Title: Production Processes
Lesson Objective To understand the different production processes: one-off production, batch production and mass production. 1
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Which production process was used to create these products? TASK
Which production process was used to create these products? TASK Correctly match the production process to the product.
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Pasties Sausages Wedding cake Bread Pizzas mass batch mass batch one off
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One-off Production One-off production is designing and making a single Food product to a client's specification e.g. a custom made wedding cake or birthday cake. The product is high quality and is made by skilled and experienced workers. The product can take a long time to produce which increases the labour cost which makes the product expensive.
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Batch Production This is making a specific number of the same food item on a small scale, for example cupcakes, bread rolls in a bakery or sausages, burgers and kebabs in a butchers shop A specified number of identical items is produced in one go, in response to an order for a one-off consignment. Only a small number of people are involved in making the products, they all have a task to do eg kneading bread, making the rolls.
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Mass Production This is used when large amounts of the same product are needed eg: sliced bread, breakfast cereal, custard Manufacturing is split into single tasks, which are art of a production line, linked by a conveyer belt Tasks tend to be automated and done using specialist large scale equipment Computers control some of the tasks. Fewer workers are needed.
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Continuous Flow Production
This works in the same way as mass production but always produces the same product 24 hours a day 7 days a week Eg; baked beans, crisps, biscuits The production line only makes one product and uses expensive specialist equipment. It is a good example of CAM
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The quality controller
When producing a product in large quantities it is very easy to make mistakes!!!!! In a factory a person is employed to make sure that the quality of the product is a high standard. These checks are made when the product is finished and before it is sent to the shops. If the product is a poor quality it is either thrown away or sent back to be corrected. This costs the factory extra time and money.
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