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1 Essential Standard 2.00 POB-F Objective 2.03
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Types of productions and manufacturing Production and manufacturing planning Business operations 2
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3 The forms of production: 1. Extraction and cultivation -most basic form of production -obtaining products from nature or -using natural resources to grow Examples: -agricultural products- fish, chicken, tomatoes, and broccoli - Natural products- iron ore, bauxite, raw diamonds, oil
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Forms of Production 2. Processing – changing and improving the form of another product – Increases its value and usefulness Examples: honey removed with comb and packaged -Fresh mangoes processed at cannery -Oil sent to refineries to be processed into gasoline, heating oil, motor oil 4
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Forms of Production 3. Manufacturing – combining raw materials and processed goods into finished products –either other businesses or consumers may use finished products Examples: -Craftsman using tools and materials to build cabinets in a kitchen -Design of a computer microchip -Building high speed rail system -Manufacturing cosmetics, china, shoes, furniture 5
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Mass production - using assembly processes to produce large quantities of identical products Employees have precise tasks, specialized tools and equipment Can result in monotonous work & reduced motivation Companies use computers and robotics to perform many repetitive procedures Examples: Krispy Kreme donuts, Maybelline lipstick, and Nike sneakers, automobiles 6 http://www.youtube.com/watch?v=u ztA6JCKB4s
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Custom manufacturing - process of producing a specific and exclusive product for a customer When customer has unique needs or product has a specific use Designers, tool makers, and assemblers work together Examples: ceramics, prosthetic limbs, signs, buildings, landscapes, bridges, dentures, vehicles 7 Eclipse GSX Wide Custom Body Kit Transformation
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Materials processing- process of changing raw materials to another form in order to be consumed or used to make other products Examples: Oil companies refine crude oil Mills process wheat into flour Film processors convert into photographs 8
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9 Production and manufacturing involve the following activities in order to produce products: 1. Product development 2. Production planning 3. Inventory management
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10 Product development is the process of creating or improving the form of another product. Why do companies develop new product? Consumer demand Keep up with trends New technology Retain sales
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Work with your partner to brainstorm an idea for a new/improved product that you could sell. Ideas: Toothpaste, writing instrument, shoes, clothing, deodorant, frozen food, athletic equipment, writing instrument, etc. No video games, software, plays What are your products features? What will it do special? What colors does it come in. Draw a pic and label its features. 11
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Introduction Growth phase Maturity phase Decline obsolete 12
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13 Product research performed by engineers and other scientists to develop new products or to discover improvements for existing products. Goal: to develop new products that will meet the needs of customers and improve current products offered by the company WHAT IS PRODUCT RESEARCH?
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14 1.Scientist develop idea 2.Design engineers create models- prototypes 3.Models are tested and revised 4.Best model is chosen 5.Materials selected to make usable product 6.Financial experts determine costs of production WHAT ARE STEPS IN PRODUCT DESIGN?
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15 Marketing research that studies existing products to develop design improvements or new product uses Auto manufacturers study current design to improve efficiency of engines or improve product safety Engineers experiment with solar designs for renewable energy sources Improved athletic shoes designed especially for runners, aerobics, walking, etc. Development of formulas for corn based ethanol as an alternative fuel
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Discovers new solutions to problems Drug manufacturers study diseases and immune systems to uncover treatment or cures Scientists at the CDC (Center for Disease Control) Doctors at Duke U Medical Research Center No specific product in mind Goal- to uncover new treatments or cures 16
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17 Production process –identifying the steps/activities, equipment, and resources needed to manufacture products – what are the steps in the production activity? Production resources – setting up machines, tools, and other equipment needed for production Personnel – determines # of employees and skills needed for completion of production, hires and trains additional staff if required
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Product design is first creating a model and then deciding the best possible design. 18 http://www.learn360.com/ShowVideo.aspx?ID=148028 http://www.learn360.com/ShowVideo.aspx?ID=148382
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19 Continuous Process Improvement (CPI) -ongoing effort to improve manufacturing processes to increase the quality of work Purpose: to reduce Errors Inefficiencies Waste Continuous reviewing with goal of finding ways to improve Not just manufacturing: Disney, McDonalds, teachers www.thomasgroup.com/eLibrary/case-studies.aspx
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20 Continuous Process Improvement (CPI) has the following six steps: 1.Involve everyone. 2.Identify process activities. 3.Establish quality performance standards aka benchmarks. 4.Select measurement tools. 5.Monitor performance and compare to standard continuously. 6.Look for ways to improve process quality. Would Continuous Process Improvement affects prices that consumers pay for products? How might you apply the CPI concepts to your personal goals?
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http://www.youtube.com/watch?v=cdg9rpg6Dt 8&feature=related http://www.youtube.com/watch?v=cdg9rpg6Dt 8&feature=related http://www.youtube.com/watch?v=3N89JJ991 pE http://www.youtube.com/watch?v=3N89JJ991 pE http://www.youtube.com/watch?v=Q89qAbAAR 3Q&feature=related http://www.youtube.com/watch?v=Q89qAbAAR 3Q&feature=related 21
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22 Common business operations: Inventory management Facilities management Logistics Scheduling Safety and security Information management
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Inventory- detailed account of a company’s materials, supplies and finished product Inventory management maintains the supply of all resources needed ensures that each item need to make product is available at time and place needed keeps record of supply and costs of resources Keeps accurate record of all merchandise 23
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24 Why would a business need to be concerned about management of their facilities? To know buildings and land are repaired, running properly and prepared to be used Facilities management - managing buildings and land of a business and ensuring that everything is used, repaired, and running properly.
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25 How do businesses obtain their products and services in a timely manner to make available for customers? LOGISTICS Logistics - managing the receiving, moving, and storing of supplies, materials, and finished products WHAT IS LOGISTICS?
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Transport of: Employees Equipment Materials in Finished products out Highways, interstates Railroads Ships, boats airports Storage of/workspace for: Employees supplies Raw materials Finished goods Shipping area Movement of goods between departments 26
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http://www.youtube.com/watch?v=g- 23mkL69ic&feature=BFa&list=PL79DF4DEC6808C29E&lf= rellist http://www.youtube.com/watch?v=g- 23mkL69ic&feature=BFa&list=PL79DF4DEC6808C29E&lf= rellist http://www.youtube.com/watch?v=eL75TVcJJPc http://www.youtube.com/watch?v=eL75TVcJJPc http://www.youtube.com/watch?v=mgui8TeJ57o http://www.youtube.com/watch?v=mgui8TeJ57o http://www.youtube.com/watch?v=5pQV549pt44 http://www.youtube.com/watch?v=5pQV549pt44 http://www.youtube.com/watch?v=zbiOmV8QUjU http://www.youtube.com/watch?v=zbiOmV8QUjU http://www.youtube.com/watch?v=N-d1wWoFJ9I http://www.youtube.com/watch?v=N-d1wWoFJ9I 27
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28 What is involved in scheduling work, people, and resources for a business? Scheduling – managing: activities to be completed the people who will complete the work the resources needed for completing the task
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When might additional employees be hired by the following businesses? Clothing retailer Hospital School system Day care operation Military supplier Police department 29
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30 What is involved in safety and security for a business? Safety and security - managing personnel being in place to prevent accidents and injuries of employees and customers and protect people and property.
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Goal: Minimizing human and property losses Procedures- fire drills, tornado drills Personnel Security plans- catastrophic events Hurricane, fire, tornado Encourage workplace safety Secure employees & customers Recognize safety records 31
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32 When does a company use information management? When information needs to be coordinated between Customers, employees, supervisors, managers Locations at various sites-local, regional, international
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33 GOALS: 1. To collect, organize, and securely maintain all needed information 2. To provide instantaneous access to info required to perform work and make decisions 3. To prevent access to information by those unauthorized to use it 4. To use technology to improve communication and information sharing
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34 Operational plan-identifies how work will be done, who will do it, and what resources will be needed Operating budget -detailed financial plan for a production unit, marketing department or other area of the business Schedules - matching people with resources Procedures – list of steps to be followed for performing a particular work activity Standards – a specific measurement against which a result is judged
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Supply chain management software allows cooperating companies to share ordering, production, and shipping information, tract products, and exchange customer data Collaboration software provides real time communications by voice, texts, videos using computers around the world Computer security provides access and restrictions, usage data, privacy, virus protection for networks Inventory management of sales, purchases, payment; tracks production, usage and sales, prints bar codes 35
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Project Management keeps tract of project calendars, tasks, to-do lists, work assignments and project resources Budgeting automates budget planning, compares budgets from one time period to another, coordinates budgets among department Document Management controls production, storage, management, and distribution of electronic documents Manufacturing Automation monitors and controls manufacturing machines, checks for errors and defects, reports on production levels 36
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