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Published byKelly Lynch Modified over 9 years ago
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1 MTAC May 26, 2011 Washington D.C. Kelly Sigmon Vice-President, Engineering USPS Operations Plan for Flats & Technology Update
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2 Agenda Overview of Flats Strategy Automate piece & bundle distribution of all flat mail Reduce non-value added work Improve existing processes / standardization Future Flats Technology AFSM 100 enhancements Flats sequencing Flats bundle prep
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3 Automating Piece / Bundle Distribution Sequence all flats for delivery Flats sequencing phase 1 Beyond phase 1 Move flat mail up-the-ladder AFSM 100 efficiencies – non FSS zones Reduce manual processing Finalize all bundles requiring distribution APPS, APBS & SPBS
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4 Sequencing Flats FSS Phase 1 – deploy 100 machines 37 sites on-line with FSS 85 operational machines Ready for sequencing 96 machines 43 sites 100 th FSS machine Installed – April 2011 Operational – June 2011
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5 Sequencing Operations - Delivery FSS Sequencing Operations Over 28,000 carriers are receiving sequenced flats 960 delivery unit on- line with FSS 1,351 zones on-line
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6 CR-RT all flats for non-FSS zones AFSM 100 efficiency Merge classes at destination sorts Reduce manual flat processing Originating FCM cancellations Periodicals processing policy Eliminate Hot 2C practices Process mail efficiently on automation Move Flats Up-the-Ladder
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7 Equipment utilization Facility optimization & equipment consolidations Lean Six Sigma projects to streamline operations & increase productivities Container density and transportation utilization Sort plan optimization Flat mail on the right network (surface / air) Process Improvements & Standardization
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8 Agenda Continuous Improvement of AFSM 100 Sequence More Flats Increase Delivery Point capability of current FSS Deploy new equipment to handle remaining flats volume Automate Flats Bundle Prep Operations
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9 AFSM100 Enhancements Technology advancements Doubles detection Doubles reduction Flats Forwarding Bring Letter PARS capability to Flats
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10 Manual Sequencing Automated Sequencing Reduces cost by 70% Flat Sequencing Costs
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11 2010 Flat Volume Trend FY 2005 –10 Flat volume decline 31% 17 billion fewer flats FY 2005 –10 Flat volume decline 31% 17 billion fewer flats Remaining Flats Sequencing Opportunity FSS Deployment FSS Design & Program Planning Future Flats Expectations Annual Volume (Billion) Saturation FSS Phase 1 Future Target 1.2 pcs per delivery point
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12 2010 Flat Volume Trend 10B additional sequenced flats are worth $1B annual savings for Function 2 Remaining Flats Sequencing Opportunity Future Flats Expectations Annual Volume (Billion) Saturation FSS Phase 1 Future Target ~.8 pcs per delivery point
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13 FSS Challenges Challenge Flat volume has declined 31% since 2005 Delivery points continue to rise Technology solution Feeder that will feed 2X the speed of the current feeder Doubles delivery points per sort-plan
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14 New Sequencing Technology Desired Attributes / Functionality Significantly Less Floor space Volume Dependent vs. Delivery Point Dependent Lower Cost Demo – August 2011 Location: Lancaster, PA Floor Space Volume Delivery Points Cost
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15 Flat Handling Process Today Mailers Bundle DistributionBundle PrepPiece DistributionDelivery
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16 Eliminate Non-Value Added Work Mailers Bundle DistributionBundle PrepPiece DistributionDelivery
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17 Flats Process Future Mailers Flats Sequencing Delivery Automated Bundle Preparation
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18 Flat Prep Technology Eliminating Flats Prep Evaluating additional solutions to seamlessly integrate mailer and USPS processes Continuous; output of printers production equipment—input to USPS processing equipment Concepts and designs are under development
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