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Www.bmvbs.de Rechargeable Energy Storage systems (REESS) requirements Gerd Kellermann, Germany Informal document GRSP-51-35 (51 st GRSP, 21 - 24 May 2012,

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Presentation on theme: "Www.bmvbs.de Rechargeable Energy Storage systems (REESS) requirements Gerd Kellermann, Germany Informal document GRSP-51-35 (51 st GRSP, 21 - 24 May 2012,"— Presentation transcript:

1 www.bmvbs.de Rechargeable Energy Storage systems (REESS) requirements Gerd Kellermann, Germany Informal document GRSP-51-35 (51 st GRSP, 21 - 24 May 2012, agenda item 17)

2 www.bmvbs.de Kellermann/24.05.2012/GRSP 2 Sequence of actions Amended:Reg 100 SA 01 (3/2010) Reg 12, 94, 95 (11/2010) Reg 10 (3/2011) Group of interested experts on Rechargeable Energy Storage systems Nov. 2010 Bonn Jan. 2011 Paris Apr. 2011 Boras Jul. 2011 Mainz Oct. 2011 MadridJan. 2012 Brussels Dec. 2011 Geneva GRSP inf.doc. May 2012 Geneva GRSP formal and inf. doc

3 www.bmvbs.de Kellermann/24.05.2012/GRSP Goal Establish regulations for commercialization of EV EV as save as ICE vehicles Ensure safety in aftersale market (retrofitting) 3

4 www.bmvbs.de Kellermann/24.05.2012/GRSP 4 having in mind do not hinder the fast development in high voltage vehicles but contribute to the new technology by avoiding discredit by accident do not restrict the scope to Li-Ion batteries 2 way approach: REESS type approved as component or vehicle based align with UN 38.3 as far as possible to reduce time and effort for testing (e.g. vibration) consider existing IEC and ISO standards

5 www.bmvbs.de Kellermann/24.05.2012/GRSP Amend existing regulation The current Reg. 100 contains safety requirements for high voltage vehicles, i.e. Protection against electrical shock  Direct contact  Indirect contact  Isolation resistance Avoid overheat of REESS Ensure functional safety Determine emissions for open type (lead acid) traction batteries 5

6 www.bmvbs.de Kellermann/24.05.2012/GRSP 6 integration in R 100 Develop a new Part II with REESS requirements 5. Part I: Requirements of a vehicle with regard to its electrical safety 6.Part II: Requirements of a Rechargeable Energy Storage System (REESS) with regard to its safety No restriction to high voltage batteries, but excluding batteries for starting the engine, lighting,. Amend an annex with test procedures

7 www.bmvbs.de Kellermann/24.05.2012/GRSP 7 Requirements in Part II 1 Vibration 2 Thermal shock and cycling 3 Mechanical shock 4 Mechanical integrity 5 Fire resistance (if electrolyte is flammable) 6 External short circuit protection 7 Overcharge protection 8 Over-discharge protections 9 Over-temperature protection

8 www.bmvbs.de Kellermann/24.05.2012/GRSP What has to be tested Tests related to mechanical impact or fire can be conducted eather with the vehicle or with the component In general test with REESS subsystems instaed of the whole REESS could be done, if the manufacturer demonstrate its representative 8

9 www.bmvbs.de Kellermann/24.05.2012/GRSP Test conditions Acceptance criteria - elektrolyte leakage - rupture - fire - explosion - isolation resistence after the test Test procedure with starting conditions like state of charge, temperature, … 9

10 www.bmvbs.de Kellermann/24.05.2012/GRSP 10 open issue Transport of damaged batteries (WP.15) Instructions for rescue operation after crash (recommendations on a local/regional level) Chemical safety (HF) More experience till EOL will show whether reduced quality or increased risk at EOL lead to further amendments

11 www.bmvbs.de Kellermann/24.05.2012/GRSP 11 Thank you for your attention

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