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Contents 1. Activity of JAIA 2. Statistics of the Japanese adhesive market 3. JAIA’s efforts in the environmental and safety measures Takayuki Nogawa President of JAPAN ADHESIVE INDUSTRY ASSOCIATION ( JAIA ) 1
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Regular Members : 93 adhesive manufacturers ( About 75 % of whole industry ) Associate Members : 38suppliers (Raw materials, equipment, etc. ) Establishe d in June 1966 7 Key Words Environment Safety Quality Standard Information Education Symbiosis 2
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1 . Production statistics 2 . Promotion of standardization(JIS/JAI) 3 . Certification of adhesives ・ Certification of non-formaldehyde ( F ☆☆☆☆ ) ・ Certification of 4VOC Criterion 4 . Environmental safety measures 5 . Educational activities regarding adhesives ・ Adhesive Technology School, lectures, etc. 6 . International communion 7 . Other activities 3
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Adhesive type Sales Volume ( Unit : tons) 20062007200820092010 Formaldehyde resins286,794285,810250,224215,917202,178 Solvent-based50,01250,27046,41940,41942,453 Waterborne355,504265,771231,944204,908217,249 Hot -melt111,629100,092100,22894,13698,862 Reactive95,994111,409106,08393,69892,456 Pressure-sensitive129,947130,149115,966126,072118,069 Others52,40349,59348,29543,82939,054 Total1,082,283993,094899,157818,979810,321 4
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5 Unit : tons 5
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Adhesive type Sales Amount ( Billion JPY ) 20062007200820092010 Formaldehyde resins22.324.319.318.516.7 Solvent-based22.124.525.321.825.8 Waterborne61.548.949.740.043.9 Hotmelt44.645.444.743.048.7 Reactive63.473.875.668.274.2 Pressure-sensitive35.537.726.226.731.1 Others22.822.721.719.319.9 Total272.2277.3262.5237.6260.3 7
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Billion JPY 8
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200620072008 20092010 Plywood/Woodwork 347,557337,603307,395258,391248,788 Construction 173,885179,951163,469165,396137,320 Packaging 158,858160,994131,519112,223104,871 Paper & Book Binding 44,72743,37037,06035,62837,492 Textile 47,29052,29559,16351,65651,547 Transportation 69,32770,86265,89152,75458,321 Shoes, rubber &Leather 4,0674,0713,2812,3432,637 Electric Machinery 31,19632,73311,20734,44747,974 Household 6,2585,3735,5515,0875,518 Others 155,83160,90072,90167,23982,551 Export 43,28744,94341,72133,81533,302 TOTAL1,082,28 3 993,094899,157818,979810,321 (Unit : tons) 9
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Recent Important Activity Environment and Safety Committee ・ Preparation of a model MSDS conforming to GHS requirements. ・ Edition of Q&A of REACH. ・ JAIA Guideline for the quality labeling of household products, required by the law. Environment and Safety Committee ・ Preparation of a model MSDS conforming to GHS requirements. ・ Edition of Q&A of REACH. ・ JAIA Guideline for the quality labeling of household products, required by the law. Technical Committee ・ Negative List of food packaging adhesives (5 th Edition) Technical Committee ・ Negative List of food packaging adhesives (5 th Edition) VOC Committee ・ 36% reduction of VOC used in adhesives, in 8 years from 2003. ・ Publication of survey result of indoor air pollution by VOC in adhesives 1 st Edition in 2006, 2 nd Edition in 2008 and 3 rd Edition in 2010 ・ Voluntary Registration System for qualified adhesives. VOC Committee ・ 36% reduction of VOC used in adhesives, in 8 years from 2003. ・ Publication of survey result of indoor air pollution by VOC in adhesives 1 st Edition in 2006, 2 nd Edition in 2008 and 3 rd Edition in 2010 ・ Voluntary Registration System for qualified adhesives. 11
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12 Solvent-based sales vol.VOC discharge vol. unit : ton VOC Solvent-based ▲36 % compared with 2003 ▲22 % compared with 2003
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Educational Committee Adhesive Technology School (1) Woodwork/Building Material Course (2) Construction Course (3) Paperwork/Packaging Course (4) Metal/Composite Course (5) Plastics Course (Plural course attendance is accepted.) ・ No. of Graduates of the school : 6807 persons ・ No. of Adhesion Managers : 5143 persons Educational Committee Adhesive Technology School (1) Woodwork/Building Material Course (2) Construction Course (3) Paperwork/Packaging Course (4) Metal/Composite Course (5) Plastics Course (Plural course attendance is accepted.) ・ No. of Graduates of the school : 6807 persons ・ No. of Adhesion Managers : 5143 persons 13
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1. Non-Formaldehyde Products(F ☆☆☆☆ ) ・ Implemented in July 2003 ・ Open to non-members & overseas companies 2. 4VOC ( JAIA-4VOC Approval ) ・ Implemented in April 2008 ・ Open to non-members & overseas companies ・ Current number of registration: 10506 items filed by 77 companies (including 40 non-members and 2 overseas) So far no problem and dispute, caused by the registration system. ・ Current number of registration: 4493 items filed by 58 companies ( including 2 non-members, No overseas company ) 14
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15 Labeling Emission Rate mg/m2 ・ h Indoor installation F ★★★★ <5.0 No limit F ★★★ 5.0~20 Limited F ★★ 20~120 Limited F ★ >120 Banned Only F ★★★★ is registered by JAIA.
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VOC ※ 1 Guide line μg/m3 ※ 2 ER μg/m2 ・ h ※ 3 JAIA Control Concentratio n (wt %) Remarks Toluene26038 <0.1% EVA Emul. <0.05% Xylene870120 <0.1% Ethyl- benzene 3,800550 <0.1% Styrene22032<0.015% SBR ※1 Ministry of Health, Labor and Welfare : Concentration in indoor atmosphere ※2 VOC Emission Rate Control Level for Construction Materials ・・・・ Japan Testing Center for Construction Materials ※3 Measurement Method : JAI16 ( Japan Adhesive Industry Association Standard ) 16
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Vessel/Strainer/ Filter 4VOC<0.1% Raw materials 4VOC <0.1% 4VOC Conc. <0.1% 4VOC Concemtration Determination NO YES NO NO JAI A 4VOC Registratilon Rejection YES YES 17
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