0. Commissioning Forms & Procedures
ESCONDIDA
CONSTRUCTION COMPLETION PHASE
CIVIL PROCEDURES
INSTRUMENTACION PROCEDURES
Testing
Test of Density In Field Z01
Inspection / Tests of Arides in Plant and Work Z04
Modified Proctor Result Z03
Compacted Ground Reception Z02
Inspection of Installations of Boxes, Stairs and Platforms Z07
Control List - Assembly Structure Z06
Resistance of Compression of Concrete Summary Z05
Inspection Report Z10
Buildings Acceptance Z09
Torque Bolts Report Z08
Mortar of Leveling Z11
Reception of Excavation Z14
Inspection Before Placing the Concrete Z13
Drained Control Concretes Z12
Reception Excavations for Structural Foundations Z17
Protocol Reception Compacted Ground Z16
Concrete in Special Climatic Conditions Z15
Paving Inspection Report Z20
Movement of Earth Protocol Z19
Plants Location Tests In Situ Z18
Check List - Gravel Z23
Check List - Asphalt Irrigations Z22
Check List - Primer In Field Z21
Finished Painting Inspection Report Z25
Preparation of Surfaces and Painting Report Z24
Transmitter-Transducer Calibration Test Record (I01)
Annunciator Test Record (I04)
Local Indicator Test Record (I03)
Process Activated Switch Calibration Test Record (I02)
Instrument Loop Test Sheet (I06)
Motor Operated Control Valve Test Record (I05) P R O C E D U S
MECHANICAL PROCEDURES
Transmitter-Transducer Calibration Test Record (I01)
Annunciator Test Record (I04)
Local Indicator Test Record (I03)
Process Activated Switch Calibration Test Record (I02)
Instrument Loop Test Sheet (I06)
Motor Operated Control Valve Test Record (I05)
ELECTRICAL PROCEDURES
Motor Run-in Data Coupled Test E34
Motor Run-in Data Uncoupled Test E33
CONSTRUCTION TESTING - PHASE
ELECTRICAL PROCEDURES
ADMINISTRATION PROCEDURES
Equipment Bus Insulation-Resistance Test E02Record E04
Equipment HIGH POTENTIAL Test Record
Megger Test Record E01
Transformer Oil Dielectric Test Record E20
Overhead Line Tower Test Record E12
Grounding Grid Resistance Test Record E10
Trays/Stairways Porthole Cables Inspection E35
Generator Test Report E-24
Check list-Seals and drainages E38
Check List - Ilumination E37
Conduit on Surface E36
Subterranean Cable Installation Inspection E40
Underground Electrical Canalization Inspection E39
Interrupting Panels 480 Volts Installation E43
Inspection of Installation in field of Collector Bus Duct E42
Check list of field Installation of cable E41
Assembly of Switchgear Inspection E46
Mesh to Earth Inspection E45
Check List of Electrical Inspection of Field Installation E44
Inspection of Installation of Power and Control Electrical Cable E47
Construction A13
System Walkdown Notification-
Vendor End-of-Service Notification A11
Corrective Action Required A23
HOUSE KEEPING
PROCEDURES
INSTRUMENTACION PROCEDURES
And Test I10
Fibre Optic Cable Inspection
PIPING PROCEDURES
Piping Test Record P01
Radiographic Advances in Pipe Welding Record P12
Flushing and Chemical Cleaning P10
Tank Hydrostatic Test Record P02
Radiographic Inspection Status Record P15
Filed Welding Daily Record P14
Thermal Coating Inspection Report P13
Blind Bridles test P18
Heater Piping Record P17
Board Orifice Index P16
Penetrating Liquid Test Record P21
Paint Inspection Record P20
Isolated Bridles Filed Test Record P19
Welding Procedure Specification (Page 1) P24
Record of Radiographic Inspection P23
Soldering Summary Report P22
Welders Summary Report P27
Weld Repair Record P26
Welding Procedure Specification (Page 1) P25
Qualification of Soldering P30
Qualification Soldering Record P29
Approval of Procedures Report P28
Topographic Reception Act P31
CABLE PROCEDURES
Continuity Test Record C03
Cable High Power Test Record C02
Megger Test Record C01
MECHANICAL PROCEDURES
Mechanical Equipment Belt-Chain
Alignment Record M02
Mechanical Equipment Coupling
Drive Alignment Record M03
PRE OPERATIONAL TESTING PHASE
LUIBRICATION
PROCEDURES
MECHANICAL PROCEDURES
INSTRUMENTACION PROCEDURES
Mechanical Equipment Lubrication Record M01
Conveyor General Checklist M20
HVAC Balancing Test Record (Cubic Meter / Min) M06
Mechanical Equipment Test Record M04
Motor Run-in Data Coupled Test M25
Motor Run-in Data Uncoupled Test M24
Transmitter-Transducer Calibration Test Record I01
Annunciator Test Record I04
Local Indicator Test Record I03
Process Activated Switch Calibration Test Record I02
Instrument Loop Test Sheet I06
Motor Operated Control Valve Test Record I05
PRE-COMISSIONING - PHASE
DLC/PLC PROCEDURES
INSTRUMENTACION PROCEDURES
Control Systems Communications Test Form D01
DCS Functional Design Specification D02
DCS - Analog Input D05
DCS - Discrete Output D04
DCS - Discrete Input D03
PLC - Discrete Input D07
DCS - Analog Output D06
PLC - Discrete Output D08
Instrument Calibration I07
Verification of Instruments Record I08
Local Indicator Test Record I12
RTD Test Record I11
Control Valve Calibration Test Record I09
RTD Loop Test I16
Instrument Equipment Inspection I15
ADMINISTRATION PROCEDURES
MECHANICAL PROCEDURES
Pre-Commissioning Completion Certificate A06
Mechanical Completion Protocol A16
System Walkdown Notification- Pre-Commissioning A14
Turnover Package Review A12
Mechanical Completion Certificate A19
Mechanical Equipment Test Record M04
Compressor Inspection Record M16
HVAC Balancing Test Record (Cubic Meter / Min) M06
HVAC Balancing Test Record (CFM) M05
Pump Test M21
Conveyor General Checklist M20
Agitator or Mixer Inspection Record M18
Motor Run-in Data Uncoupled Test M24
Mechanical Equipment Inspection M23
System Mechanical Checklist M22
Motor Run-in Data Coupled Test M25
ELECTRICAL PROCEDURES
Electrical Conduit Inspection Report E-27
Electrical Conductor Inspection Report E-26
Uninterrupted Power Supply System Test Record E-25
COMISSIONING - PHASE
GROUP ADMINISTRATION
INSTRUMENTACION PROCEDURES
Load Test Protocol A25
System Walkdown Notification- Commissioning A15
Commissioning Completion Certificate A07
Instrument Calibration I07
Verification of Instruments Record I08
Local Indicator Test Record I12
RTD Test Record I11
Control Valve Calibration Test Record I09
RTD Loop Test I16
Instrument Equipment Inspection I15
OPERATION - PHASE
Operational
Establish normal operation
Performance tests
Prepared by HATCH, based on material from the MEL Phase IV Commissioning Plan