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Published byEverett Sanders Modified over 9 years ago
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Preliminary Detailed Design Review Group P16228: Mike, Zach, Joe, Elijah & Bernie
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Team Vision Bernie: Enclosure designs, SolidWorks drawings/sheets, calculations of rotational velocity, and several efficiencies Elijah: Solenoid controller/power board design, power supply selection, wiring diagram, electrical component testing procedures Zach: Design changes/improvements, SolidWorks parts+assembly, preliminary levitation test plan Joe: Manage expenditures/maintain budget, Update BOM, Preliminary coding (Matlab or Python) Mike: Axially magnetic stability physical design and high-level layout, BeagleBone research and system development reference compilation, early Python code development, stability testing design
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Prototyping The parts shown above are the magnets, and casing for the magnets that will be used in the prototype
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Analysis: Propeller Efficiency
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Analysis: Propeller Efficiency Equations eff: Propeller Efficiency K: Fluid bulk elasticity modulus F: Thrust vo: vehicle velocity P: Power
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Analysis: Propulsive Efficiency
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Analysis: Propulsive Efficiency Equations η: Propulsive efficiency F: Thrust A: Propeller disk area vo: Vehicle velocity ρ: Density
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Analysis: Rotational Velocity
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Analysis: Rotational Velocity Equations vr: Rotational velocity D: Diameter of propeller N: Number of revolutions
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Analysis: Relative Rotation Efficiency
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Analysis: Relative Rotation Efficiency Equations ηo: Open water efficiency F: Thrust vo: Vehicle velocity vr: Rotational velocity Qo: Torque at open water test Q: Torque ηB: Behind hull efficiency ηR: Relative rotation efficiency
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Analysis: Hull Efficiency
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Analysis: Hull Efficiency Equations EHP: Effective horsepower Rt: Hull resistance vo: Vehicle velocity va: Propeller speed w: Wake Pf: Work done by propeller thrust ηH: Hull efficiency
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Drawings
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Choosing the Design The propeller was chosen through evaluation from the whole team and comparing types in a Pugh chart. Also the type of DC motor being used played a large factor in the design
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SolidWorks Drawings
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SolidWorks Assembly
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SolidWorks Sheets
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Axial Stability Component Placement Concept
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Breakdown of Beaglebone I/O’s 1.PWM (GPIO): 1 pin used per solenoid. Up to 6 can be used with the controller board design 2.1 pin used for the motor input 3.Analog: Will be used as inputs for feedback from hall effect sensors. Will need at least one hall effect sensor per solenoid ergo one pin per solenoid. Will also need feedback from motor
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Schematic (Solenoid Controller)
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Linear Regulator
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Outputs and Power indicators (LEDs)
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Controller (specific circuitry)
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Routed Circuit
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Actual Circuit Dimensions: ◦2.19”x3.38” ◦56mm x 86mm
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Wiring Diagram (Total System)
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Power Supply Wiring
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Motor Controller Wiring
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Solenoid Controller
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BeagleBone Wiring
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Motor Wiring
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Solenoid Wiring
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Flow Charts
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Bill of Materials (BOM) Motor Construction ◦Purchase motor ◦“Off the shelf” design ◦$800 - $1,200 PCB Purchase and Construction/Assembly New Budget ◦$4,000 of allocated spending Funds spent to date: $128.99 ◦BeagleBone Black Development Board ◦$61.16 (w/ tax) ◦Misc. magnets for proof of concept
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Test Plans (Overview) Magnets: Stabilization (lateral, axial) Mock build Propeller: Flow simulation Motor: Use encoder to measure RPM; hook up and see if it spins Solenoids: Helmholtz coils Enclosure: Leaking & see if the motor fits Coding: Check values, troubleshoot, and emulate Temperature: thermo-coupling Solenoid Controller: verifying proper voltage output via multimeter, based on different inputs Power Supply: verifying the proper voltage is being output
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Engineering Requirements
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Risk Assessment
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Plans for Next Phase Finalize prototype design for MSD 2 Run tests on early prototype Have complete set of drawings ready Have MSD II schedule laid out
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