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Machining of Curved Geometries PinionForging die for BladeIntake manifold Pelton cup Knee joint prothesis Impeller.

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Presentation on theme: "Machining of Curved Geometries PinionForging die for BladeIntake manifold Pelton cup Knee joint prothesis Impeller."— Presentation transcript:

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2 Machining of Curved Geometries PinionForging die for BladeIntake manifold Pelton cup Knee joint prothesis Impeller

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7 PARAMETRIC SURFACES Surfaces of Known Form Plane surface Cylindrical surface Conical surface Spherical Surface Toroidal Surface

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10 PARAMETRIC CURVES Parametric Representation of Curve x = f ( u ); y = g( u ); z = 0; 0  u  1.0 u = 0 u = 1

11 PARAMETRIC CURVES Parametric Representation of Curve x = f ( u ); y = g( u ); z = 0; 0  u  1.0 u = 0 u = 1

12 CNC Programming

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14 OFFEST CURVE Parametric Representation of Curve x = f ( u ); y = g( u ); z = 0; 0  u  1.0 pu =pu = dx du dy du p n = - 0 dy du dx du 0

15 OFFEST CURVE Parametric Representation of Curve x = f ( u ); y = g( u ); z = 0; 0  u  1.0 Parametric Representation of Offset Curve X = f ( u ) + n x r Y = g( u ) + n y r Z = 0 nxnx nyny 0 pnpn pnpn n =n = =

16 Machining of Curved Geometries

17 CNC Programming

18 Gouging

19 CNC Programming 1 r min k max =

20 TOOL SELECTION Parametric Representation of Curve x = f ( u ); y = g( u ); z = 0; 0  u  1.0 pu =pu = dx du dy du 0 d2xd2x du 2 d2yd2y 0 p uu = (p u x p uu ). (p u x p uu ) (p u. p u ) 3 k2 =k2 =

21 PARAMETRIC SURFACES Surfaces of Known Form Plane surface Cylindrical surface Conical surface Spherical Surface Toroidal Surface

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23 PARAMETRIC SURFACES Flat End MillBall End Mill

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26 FREE-FORM SURFACES Parametric Surface x = f (u, w); y = g (u, w); z = (u, w); 0  u  1.0; 0  w  1.0 Offset Surface X = f (u, w) + n x.r; Y = g(u, w) + n y.r; Z = (u, w) + n z.r; 0  u  1.0; 0  w  1.0 p u = δxδx δu δu δyδy δu δu δzδz δu δu p w = δxδx δw δw δyδy δw δw δzδz δw δw (p u x p w ) n =n =

27 FREE-FORM SURFACES Parametric Surface x = f (u, w); y = g (u, w); z = (u, w); 0  u  1.0; 0  w  1.0 (p u x p w ) n =n = E = (p u. p u ) F = (p u. p w ) G = (p w. p w ) L = (p uu. n ) M = (p uw. n ) N = (p ww. n ) (LN – M 2 ) K = (EG – F 2 ) = k 1 k 2 (EN + GL -2FM) H = 2 (EG – F 2 ) = 0.5(k 1 + k 2 )

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37 RULED SURFACE p(u, 0) p(u, 1) Input Two curves p(u, 0), p(u, 1) p(u, w) = (1-w) p(u, 0) + w p(u, 1)

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39 BILINEAR SURFACE p(0, 0) p(0, 1) p(1, 0) p(1, 1)

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41 BILINEAR SURFACE (HYPERBOLIC PARABOLOID) Four Corner Points p(0, 0), p(1, 0), p(0, 1), p(1, 1) p(u, w) = (1-u) (1-w) p(0, 0) + u (1-w) p(1, 0) + (1-u) w p(0, 1) + u w p(1, 1)

42 BILINEAR SURFACE (HYPERBOLIC PARABOLOID)

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