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High Performance Interconnect and Packaging Chung-Kuan Cheng CSE Department UC San Diego ckcheng@ucsd.edu
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Research Scope Scalable System: Power, Delay, Cost, Reliability Interconnect-Driven Designs Wire Planning: Non-Manhattan Interconnect Networks: Topology, Physical Layout Clock & Power: Shunts + Trees (3) Interconnect Style: Surfliner (2) Datapath: Shifters, Adders, Mul. Div. Packaging: Pin Breakaway (1) Simulation Static Timing Analysis: Hierarchy, Incremental SPICE: Whole System Analysis
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1. Pin Breakaway Interfaces of Chip and Package, Package and Board. Breakaway of Array of Pins Patterns of Breakaway Obj: Cost= # Breakaway Layers
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1. Pin Breakaway Row by Row Escape: Escape interconnect row by row from outside toward inside.
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1. Pin Breakaway (Cont.) Parallel Triangular Escape: This method divides the objects into groups and escape each group with a triangular outline.
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1. Pin Breakaway (Cont.) Central Triangular Escape: Escape objects from the center of the outside row and expands the indent with a single triangular outline.
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1. Pin Breakaway (Cont.) Two-Sided Escape: Escape objects from the inside as well as from the outside. The outline shrinks slowly and also follow zigzag shape.
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1. Pin Breakaway (Cont.) The movement of area array contour Row by Row Parallel Triangles Central Triangle Two-Sided
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1. Pin Breakaway: Design Rules Parameters used: the pad pitch = 150 m the pad diameter = 75 m the line width = 20 m the spacing = 20 m
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1. Pin Breakaway: Results LayerRow by row Parallel triangular Central triangular Two sided 1304276100312 2272340156328 3240292228308 4208240300324 5176164372328 6144124444 7112164 880 948 1016 40 x 40
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1. Pin Breakaway: Results LayerRow by row Parallel triangular Central triangular Two sided 114413292140 2 112144 116160 3 80 96140100 4 4828 52 516 20 x 20
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2. Interconnect Style: Surfliner Global Interconnect trend Scalability
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2. Surfliner - Features Speed of light < 1/5 Delay of Traditional Wires Low Power Consumption < 1/5 Power Consumption Robust against process variations Short Latency Insensitive to Feature Size Differential Signaling Shield for low swing signals
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2. Surfliner:Transmission Line Model Differential Lossy Transmission LineSurfliner Shunt conductance G= 0 for wires of IC Add shunt conductance G= RC/L Flat response from DC to Giga Hz Telegraph Cable: O. Heaviside in 1887.
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2. Surfliner: Distortionless Line Telegrapher’s equation: Propagation Constant: Wave Propagation: Alpha and Beta corresponds to speed and phase velocity.
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2. Surfliner: Distortionless Lines Set G=RC/L Attenuation and Beta Characteristic impedance: (pure resistive) Phase Velocity (Speed of light in the media) Attenuation:
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2. Surfliner: Distortionless Lines
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2. Surfliner: Performance Speed of Light: 5ps/mm or 50ps/cm Power: 10mW at GHz Conductance variation = 10%, f=10MHz~10GHz Attenuation and velocity variation < 1%
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2. Surfliner: Implementation Add shunt conductance Resistors realized by serpentine unsilicided poly, diffusion resistors, or high resistive metal
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2. Surfliner: Simulation Results Characteristic Impedance (at 10GHz) : 39.915 Ohm Inductance: 0.22nH/mm Capacitance: 141fF/mm Attenuation: 253mv magnitude at receiver’s end (assuming 1V at sender’s end) Using Microstrip (free space above the wires): impedance can be improved to 52.8Ohm
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2. Surfliner: Settings Agilent ADS Momentum extract 4-port S-parameters HSpice: Transient analysis Assume 1023 bit pseudo random bit sequence (PRBS) 15GHz clock 10% of clock period transition slope for each rising and falling edge
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2. Surfliner: Simulation Results 4 Stages 120 Stages
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2. Surfliner: Simulation Jitter and silicon area usage #Stages410204080120160 Jitter (ps)279.55.44.23.92.12.08 Area (um 2 )0.523.251352208468832 Power w/ different width and separation (w, s) (um)(3,3)(4,4)(5,4)(10,5) Power (mW)4.983.623.022.13 Attenuation0.3070.4150.4960.60
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2. Applications of Surfliner 1.Clock distributions 2. Data communications: Buses Between CPUs, DSPs, Memory Banks
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2. Application of Surfliner 3. High Performance Low Power Wafer Packaging
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2. Surfliner: Current Status What we have done Derived a conservative design Performed simulation We are looking forward to Design and fabricate the test chip Explore architectures to exploit the advantages of Surfliner
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Conclusion 1 Post Doc., 10 Ph.D. students work on interconnect, packaging, and simulation. Plan to release packages on interconnect planning (topology and design style). Need help on fabrication and measurement.
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