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SYSTEMS RELIABILTY 1
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SYSTEMS are basically built of different components and /or subsystems. For each component, there is an assigned role in the system performance. Take the motorcar as an illustrating example. The car is a system composed of: Prime mover Transmission subsystem Car body Braking subsystem The transmission subsystem is composed of: Clutch, Transmission shaft, Differential gear, wheel axes and wheels. All these components are connected in SERIES The Braking system is composed mainly of two Alternative subsystems: Hydraulic leg actuated Brakes Mechanical hand operated brakes. The TWO subsystem are working in PARALLEL Electric power generating systems may consist of N generating sets, For purposes of Reliability Increase, Out of them M generating sets (M<N)are sufficient to provide the necessary power GENERALLY,
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SYSTEMS may be built in one of the following configurations : SERIES PARALLEL (With HOT REDUNDANCY) Parallel Of Series Series Of Parallel
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M Out Of N (MOON ) K Consecutive Out N: Failed 2/4 2 Consecutive Out 8: Failed System Fails System Survives
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SYSTEMS IN SERIES The SYSTEM is considered failed if ONE of the components failed The SYSTEM is considered Working ONLY IF ALL components are working ABC If A, B and C are Events of having components A, B and C working, then System RELIABILITY is given by: Assuming that the state of any of the components is independent of the others Generally, if there N components are connected in SERIES, the System Reliability will be
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SYSTEMS IN PARALLEL The SYSTEM is considered failed if ALL components failed A B C Generally, if there N components are connected in PARALLEL, the System Reliability will be Then A special case of having TWO Identical components
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M Out Of N (MOON ) 2/4 A B C D The System operates if ALL the four components operate A B C D =1 Alternative OR THREE OUT OF FOUR operate A B C D’ ABD C’ ACD B’ BCD A’ =4 Alternatives OR TWO OUT OF FOUR operate AB C’D’ AC B’D’ AD B’C’ BC A’D’ BD A’ C’ CD A’B’ =6 Alternatives The Important Special Case, when ALL components are IDENTICALAnd Generally Having M Out Of N
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STANDBY SYSTEMS c Main Unit STANDBY Unit M = Number of Standby Components `X is a Discrete Random Variable distributed according to POISSON’s Distribution
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Systems in SERIES OF PARALLEL A B C D Consider first the PARALLEL and then the SERIES,, we get Generally, N is the number of PARALLEL Groups connected in SERIES M G is the number of components in Parallel in the G th Group
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For COMPLEX SYSTEMS, The RELIABILITY and MTTF Cannot be obtained in a CLOSED FORM as obtained for the Previous configurations. Therefore, Special Methods will be applied as will be shown later
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Complex Systems 2 1 4 3 5
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3 Cut Sets 1,2 3,4 1,5,3 2,4,5 F F cut sets R cut sets R system 2 1 4 5 MINIMUM CUTSETS METHOD
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Systems in PARALLEL OF SERIESA B C D Consider first the SERIES and then the PARALLEL,, we get Generall y N is the number of PARALLEL Branches M G is the number of components in series in the G th branch
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K Consecutive Out N: Failed 2 Consecutive Out 6: Failed R is the component Reliability R S is the system Reliability N=6 the total number of components K =2 The number of consecutive components If Failed, the system fails
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RELIABILITY & MTTF FOR SYSTEMS WITH COMPONENTS HAVING CONSTANT FAILURE RATE
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CONSTANT FAILURE RATE (CFR) Given a System composed of N components connected in Series The Reliability of the K th component is given by The System Reliability: The Mean Time To Failure MTTF of the SYSTEM As the number of components in series increases, MTTF of the system DECREASES SERIES
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CONSTANT FAILURE RATE (CFR) PARALLEL Given a System composed of N components connected in Parallel The Reliability of the K th component is given by The System Reliability: The Mean Time To Failure MTTF of the SYSTEM Example: Take =2 and the components are identical with the same failure rate λ
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Two Identical Components With Failure Rate λ =0.01 (MTTF=100 hrs) R=0.9 ConfigurationIN SERIESIN PARALLEL MTTF S 1 / 2λ1.5 / λ 50 hrs150 hrs RSRS R 2 0.81 2R - R 2 0.99
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Two components each with λ=0.01 are put in Parallel λ=0.01 RSRS R
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Each component of The FOUR: Λ=0.02, R=0.95 Find System Hazard Rate And Reliability
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1) Unit reliability R = 10 / (10 + t) t in years. How many units in parallel are required to achieve a reliability of 0.98 in 5 years? If there is an additional common mode failure rate of 0.002 as a result of environmental factors. How many units in this case? 2) A natural gas distribution network contains FIVE shut-off valves. Valves 1 – 4 have probability of 0.02 of failing open and a probability of 0. 15 failing short. Valve 5 has probability of 0.05 of failing open and a probability of 0.2 failing short. Find system reliability. 4 5 1 2 3
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