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Multi-Layer Systems By Vadim Kravtsov Intermountain Slurry Seal, Inc 1
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What Are Multi-Layer Systems? 2
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A combination of pavement preservation tools designed to address distressed roadways which are past the point of a single preservation treatment… 3
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Result of Scheduled Pavement Preservation Systems 4
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But What are Our Options Here? 5
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Some Examples of Multi-Layer Systems Chip Seal Over Fabric Double Chip Seal Double Slurry/Micro Asphalt Rubber Cape Seal S.A.M.I. Three Layer System 6
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Chip Over Fabric Meant to treat fair-to-moderately cracked pavements Ideal for roads where the coarse texture of Chip Seal will not be an issue Purpose of the fabric interlayer is to mitigate and prevent reflective cracking 7
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Chip Over Fabric Process Roadway needs to be thoroughly cleaned, all weeds removed PG Asphalt placed at.30 -.40 average gallons per yd², depending on pavement texture/condition Fabric placed directly behind the PG Asphalt Emulsion Chip Seal applied Option to place Slurry Seal or Fog Seal on top 8
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Fabric Placement 9
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Chip Application Following Behind 10
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Fabric Alongside Chip 11
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Double Chip Seal Ideal for Highways or County Roads. Residential? Designed to treat fair-to-moderately cracked roadway Offers skid resistance with a long service life Can consist of multiple applications of AR, modified binder, or conventional emulsion Chip Seals Both applications are performed by same crew, minimizing mobilization costs 12
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Basics of Double Chip Before application road needs to be prepped, cleaned thoroughly, weeds removed 1st application placed with larger aggregate 3/8” or 1/2” gradation typically Cured and is swept 2nd application varying shot rate, aggregate gradation 3/8” – 1/4” ? Fog seal or slurry/micro over the top 13
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Double Slurry/Micro Can be used in a wide range of roadways, residential, collectors, arterial Can expect longer performance than a single application Combines the benefits offered by the heavier application of a Type III with the aesthetically appealing finish of a Type I Both applications can be performed by the same crew, but you must allow for the proper cure time 14
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Cape Seal Developed in South Africa by the Cape of Good Hope Provincial Administration in the 1950’s Very widely used successfully by many agencies since the 1970’s as a solution to treat whole neighborhoods annually, as part of a preservation plan. A Cape Seal is the application of any type of Chip Seal followed by one or more layers of a Slurry Seal or Micro Surfacing Cape Seal combines the advantages of two sealing preventative maintenance methods Ideal for residential neighborhoods that call for a smoother texture than Chip Seal The Slurry/Micro application increases chip retention. 15
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Chip Seal Placed 16
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Followed By Slurry or Micro 17
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Cape Seal in Action 18
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Cape Seal Finish 19
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S.A.M.I. Stress Absorbing Membrane Interlayer Heavy travelled arterials and freeways Extends pavement life Reduces premature cracking Asphalt Rubber Chip Seal acts to mitigate reflective cracking 20
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Edge Plane and Raise Utilities to Grade 21
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Asphalt Rubber Application… 22
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Coated Aggregate Application… 23
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RHMA or HMA Overlay 24
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Benefits of the Three Layer System Cost effective alternative to total rehab Shorter construction time Reduced prep work, a lot of the rutting and ride quality issues can be resolved with a rut fill, or leveling course application Environmental benefits: Very low impact on environmentally sensitive areas Recycled tire rubber is a large component of the AR binder Broad range of uses residential, arterial, county 25
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Three Layer System Prior to first lift roadway is cleaned, weeds removed 1st Layer: Typically consists of a Type III leveling course, or rut fill (may take multiple lifts to correct rutting and improve ride quality) 2nd Layer: Asphalt Rubber Chip Seal is placed..55 -.65 yd² shot rate, 25-32 lbs yd² 3rd Layer: Cap the first two lifts with a Type II Slurry Seal or Micro Surfacing 26
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Before 27
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Micro Leveling 28
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AR Three Layer Cape Seal Sacramento AR Chip Seal 29
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Type 2 Slurry Finish 30
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Which System Is Right For Me? 31
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Things to consider when deciding which system is right for you… Budget Material sources Condition of the road Climate 32
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QUESTIONS? 33
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