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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU Turning ( 선삭 ) A piece of material is rotated and a single point cutting tool is traversed along 2 axes of motion to produce the cylinder, tubular components and various rotational geometries.
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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU Lathe ( 선반 ) Turning can be done manually, in a traditional form of lathe, which frequently requires continuous supervision by the operator.
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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU 1 st Korean Lathe
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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU CNC Lathe, Turning center Turning can be done by using a computer numerical control, known as CNC.
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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU Turning center Turning center has additional milling axis is called TurmMill ( 복합기 ) http://ma.gnu.ac.kr/vod/machining/TurnMill.AVI
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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU http://www.youtube.com/watch?v=tDc0l9Gm8D4 Turning process ( 선삭공정 ) Straight turning Taper turning Profiling (Couture turning) External grooving http://www.youtube.com/watch?v=5AB_etoHesI&p=9B6D9EAE75875D9D
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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU Math for Turning Cutting speed(mm/min) = 3.14 x Diameter x Spindle V = π D S MRR (Material Removal Rate) = Volume / Time = 3.14 x Diameter x Depth x Feed per revolution x Spindle Cutting time = Distance / (Feed per revolution x Spindle) V S S
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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU A 15.24-cm-long, 1.27-cm-diameter 304 stainless-steel rod is being reduced in diameter to 1.2192 cm by turning on a lathe. The spindle rotates at N=4000 rpm and the tool is travelling at an axial speed of 20.32 cm/min. Calculate the cutting speed, material-removal rate, cutting time, power dissipated, and cutting force. Solution Maximum cutting speed is Cutting speed at machined diameter is Depth of cut and feed is Ex) Turning
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Machining Manufacturing Processes © 2012 Su-Jin Kim GNU Solution Material-removal rate is Actual time taken to cut is Amount of power dissipated is The torque and cutting force is Ex) Turning
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