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1 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB MONOPUR ® INDUSTRY The heavy duty polyurethane concrete floor system for extreme service conditions
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2 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Formulation Monopur ® products are polyurethane mortars. The curing is a poly- addition reaction between a polyol and an isocyanate. The reaction product is called an urethane. The higher the crosslinking, the higher the chemical resistance and thermal resistance. The reaction is influenced by temperature and on some of the Monopur ® products, humidity (H 2 O) can have some side reactions. O - R1 - OH + R2 - N = C = O => - R2 - N - C - O - R1 H POLYOL ISOCYANATE URETHANE
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3 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Definition and advantages High chemical resistance! Resistant to hot water! High mechanical resistance Antislip characteristics Non porous Odourless Resistant to constant moisture exposure A solvent free hybrid polyurethane mortar
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4 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Application areas Dairies Meat and fish processing Bakeries Industrial kitchens Cooking areas Breweries Areas with hot water Areas with a load of organic and inorganic acids
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5 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Application Instructions Preparation of the substrate The substrate must be clean, free of oil and fats. Scarifying is the best preparation, because it opens the surface and enlarges the contact surface. Application of the Monopur ® Industry Primer After mixing, the primer is applied with a consumption of about 350 – 500 gr/m². The wet primer is sprinkled with quartz for better workability of the mortar. After curing of the primer, the mortar is applied with a trowel or a rake in a thickness of 6-9 mm.
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6 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Technical details Mechanical: after 4 days curing time Compressive strength:60 N/mm 2 Flexural strength:16 N/mm 2 Tensile strength:7 N/mm 2 Thermal expansion coefficient:1,4 x 10 -5 / °C Specific weight:2.19 kg/dm 3 Adhesion to concrete:2.7 N/mm 2 Finish according to BGIA StandardR10 V- Mandurax 0.3 – 0.7 mmR12 V4 Mandurax 0.6 – 1.5 mmR13 V8 Mandurax 1 – 2 mmR13 V10
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7 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Technical details Chemical: after 7 days curing time Inorganic and organic acids Salt, alkalis, acids, fats, oil, water Thermal: after 7 days curing time Service temperature at 9 mm thickness:-20°C to +90°C Service temperature at 6 mm thickness:-20°C to +70°C Resistance to continuous running hot water:max. +90°C
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8 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Monopur ® Colours greenredbuffgreycream
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9 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB The Monopur ® Systems 1.MONOPUR ® Industry MortarSmooth6-9 mm 2.MONOPUR ® Industry MortarAntislip6-9 mm 3.MONOPUR ® Industry SLSmooth2-3 mm 4.MONOPUR ® Industry SL / BCAntislip4 mm 5.MONOPUR ® Industry SL 5 mmSmooth5 mm 6.MONOPUR ® Industry SL 5 mm BCAntislip7 mm
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10 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Monopur ® Industry Mortar Monopur ® Industry Primer SMOOTH ANTISLIP Monopur ® Industry Topcoat Mandurax Monopur ® Industry Mortar Natural quartz 1.0 – 1.8 Monopur ® Industry Primer Between 6-9 mm
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11 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 11 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Monopur ® Industry Mortar Monopur ® Industry Primer SMOOTH Between 6-9 mm 1. Monopur ® Industry Mortar - smooth
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12 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 12 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Between 6-9 mmPriming MONOPUR ® Industry Primer:± 0.350 – 0.500 kg/m² Broadcast: natural quartz sand 1.0 – 1.8 mm± 0.150 kg/m² Wearing layer MONOPUR ® Industry Mortar, 6 mm± 13.14 kg/m² MONOPUR ® Industry Mortar, 9 mm± 19.71 kg/m² Trowel applied coat, thickness 6-9 mm Slip resistance value R10 V- 1. Monopur ® Industry Mortar - smooth
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13 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 13 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 2. Monopur ® Industry Mortar - antislip Monopur ® Industry Topcoat Mandurax Monopur ® Industry Mortar Natural quartz 1.0 – 1.8 Monopur ® Industry Primer Between 6-9 mm ANTISLIP
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14 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 14 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 14 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Between 6-9 mmPriming MONOPUR ® Industry Primer:± 0.350 – 0.500 kg/m² Broadcast: natural quartz sand 1.0 – 1.8 mm± 0.150 kg/m² 2. Monopur ® Industry Mortar - antislip
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15 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 15 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 15 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 15 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 2. Monopur ® Industry Mortar - antislip Between 6-9 mmWearing layer MONOPUR ® Industry Mortar, 6 mm± 13.14 kg/m² MONOPUR ® Industry Mortar, 9 mm± 19.71 kg/m² Fully broadcast: Slip resistance value Mandurax R12 V4 0.3 – 0.7 mm ± 1.5 kg/m² Slip resistance value Mandurax R13 V8 0.6 – 1.5 mm ± 1.5 kg/m² Slip resistance value Mandurax R13 V10 1 – 2 mm ± 2.0 kg/m² Trowel applied coat, thickness 6-9 mm
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16 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 16 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 16 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 16 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 16 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 2. Monopur ® Industry Mortar - antislip Between 6-9 mmTopcoat Wearing layer broadcasted with: Mandurax 0.3 – 0.7 mmMONOPUR ® Industry Topcoat0.6 – 0.8 kg/m² Mandurax 0.6 – 1.5 mmMONOPUR ® Industry Topcoat0.6 – 0.8 kg/m² Mandurax 1 – 2 mmMONOPUR ® Industry Topcoat0.6 – 0.8 kg/m²
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17 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Monopur ® Industry SL Monopur ® Industry Primer SL System Smooth SL /BC System Antislip Monopur ® Industry Topcoat Mandurax or natural quartz Monopur ® Industry SL/BC Natural quartz 0.4 – 0.8 Monopur ® Industry Primer 2-3 mm 4 mm Natural quartz 0.4 – 0.8
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SL SYSTEM 18 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 18 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 3. Monopur ® Industry SL - smooth Monopur ® Industry SL Monopur ® Industry Primer 2-3 mm Natural quartz 0.4 – 0.8
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19 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 19 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 19 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 19 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Priming MONOPUR ® Industry Primer:± 0.350 – 0.500 kg/m² Broadcast: natural quartz sand 0.4 – 0.8 mm± 0.150 kg/m² 3. Monopur ® Industry SL - smooth 2-3 mm Wearing layer MONOPUR ® Industry SL, 2 mm4 - 5 kg/m² Trowel applied coat, thickness 2 mm
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20 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 20 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 4. Monopur ® Industry SL/BC - antislip Monopur ® Industry Topcoat Mandurax or natural quartz Monopur ® Industry SL/BC Natural quartz 0.4 – 0.8 Monopur ® Industry Primer 4 mm SL/BC SYSTEM - ANTISLIP
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21 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 21 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 21 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 21 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 4 mmPriming MONOPUR ® Industry Primer:± 0.350 – 0.500 kg/m² Broadcast: natural quartz sand 0.4 – 0.8 mm± 0.150 kg/m² 4. Monopur ® Industry SL/BC - antislip
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22 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 22 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 22 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 22 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 22 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Wearing layer MONOPUR ® Industry SL/BC, 2 mm4-5 kg/m² Fully broadcast: Slip resistance value Mandurax R12 V4 0.3 – 0.8 mm ± 3.5 kg/m² Slip resistance value Natural quartz sand R13 V6 0.7 – 1.2 mm ± 3.5 kg/m² Slip resistance value Mandurax R13 V8 0.6 – 1.5 mm ± 3.5 kg/m² 4. Monopur ® Industry SL/BC - antislip 4 mm
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23 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 23 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 23 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 23 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 23 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 23 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Topcoat Wearing layer broadcasted with: Quartz 0.7 – 1.2 mm MONOPUR ® Industry Topcoat0.6 – 0.8 kg/m² 4. Monopur ® Industry SL/BC - antislip 4 mm
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24 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Monopur ® Industry SL 5 mm Monopur ® Industry Primer SL System Smooth SL / BC 5 mm Antislip Monopur ® Industry Topcoat Mandurax Monopur ® Industry SL 5 mm Natural quartz Monopur ® Industry Primer 5 mm 7 mm Natural quartz 0.7 1.2
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SL 5 mm 25 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 25 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 5. Monopur ® Industry SL 5 mm - smooth Monopur ® Industry SL 5 mm Monopur ® Industry Primer 5 mm Natural quartz 0.7 – 1.2
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26 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 26 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 26 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 26 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 26 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Priming MONOPUR ® Industry Primer:± 0.350 – 0.500 kg/m² Broadcast: natural quartz sand 0.7 – 1.2 mm± 0.150 kg/m² 5. Monopur ® Industry SL 5 mm - smooth 5 mm Wearing layer MONOPUR ® Industry SL, 5 mm± 10 kg/m² Trowel applied coat, thickness 5 mm
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27 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 27 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 6. Monopur ® Industry SL 5 mm BC - antislip Monopur ® Industry Topcoat Mandurax Monopur ® Industry SL 5 mm Natural quartz 0.7 – 1.2 mm Monopur ® Industry Primer 7 mm SL 5 mm BC
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28 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 28 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 28 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 28 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 7 mmPriming MONOPUR ® Industry Primer:± 0.350 – 0.500 kg/m² Broadcast: natural quartz sand 0.7-1.2 mm± 0.150 kg/m² 6. Monopur ® Industry SL 5 mm BC - antislip
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29 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Wearing layer MONOPUR ® Industry SL 5 mm± 10 kg/m² Fully broadcast: Slip resistance value Mandurax R12 V4 0.3 – 0.7 mm ± 4.0 kg/m² Slip resistance value Mandurax R13 V6 0.6 – 1.5 mm ± 4.0 kg/m² Slip resistance value Mandurax R13 V8 1 – 2 mm ± 4.0 kg/m² 7 mm 6. Monopur ® Industry SL 5 mm BC - antislip Self levelling coat, thickness 5 mm
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30 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB 6. Monopur ® Industry SL 5 mm BC - antislip Topcoat Monopur ® Industry Topcoat broadcasted with: Mandurax 0.3 – 0.7 mm0.6 – 0.8 kg/m² Mandurax 0.6 – 1.5 mm0.6 – 0.8 kg/m² Mandurax 1 – 2 mm0.6 – 0.8 kg/m² 7 mm
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31 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB Remark! Due to HIGH CROSS-LINKING (high chemical and high temperature resistance) IT IS NECESSARY TO MAKE GROVES ON THE WALL, DRAINAGE SYSTEM AND COVES. MECHANICAL ANCHORING OF THE MORTAR. Due to HIGH CROSS-LINKING (high chemical and high temperature resistance) IT IS NECESSARY TO MAKE GROVES ON THE WALL, DRAINAGE SYSTEM AND COVES. MECHANICAL ANCHORING OF THE MORTAR.
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32 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB References
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36 RPM/Belgium N.V. - Version 1 - 29.07.2008 - MONOPUR GB
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