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Published byBetty Carpenter Modified over 9 years ago
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Carbon-Ply Kit and Installation
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Validation of the Anomaly
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Application of DFRE (Dimensional Filling Restoration Epoxy)
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Troweling and smoothing the DFRE
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DFRE Smoothed and Outline for Primer Done
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The Di-Electric Primer is Applied
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Carbon Fiber is Applied Hand Tight
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Carbon Fiber Wrapped and Ready for Mold Installation
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Installation of the Steel Mold
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Properly Tighten the Mold
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Pre-Mixing of the Resin
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Mixing the Resin Components
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Adding Activated Resin
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Pressure Is Applied to the Mold
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Tied and Curing
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Mold & Gaskets Are Removed
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Completed Repair
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Carbon-Ply Cross Section Exothermic Resin Pipe Carbon Fiber Di-electric Primer Cross-Linked and Monolithic
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Carbon-Ply End Seal Cross-Section Pipe Carbon Fabric Di-Electric Primer Exothermic Resin Impervious Bond and Seal Cross-Linked and Monolithic
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Coating Application As Needed
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Completed Multiple Repairs In Close Quarters
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Carbon Ply - CRS Total time to install is approximately 1 hour. The system will then need between 1 to 2 hours to fully exo-therm and cure. Therefore time from beginning of installation to being able to return to service is 3 hours.
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Cost Benefits of Carbon Ply - CRS Same day installation and return to service No exposure to aromatics. Simple installation Savings on personnel <$2,000USD based on a five (5) man crew. Lower risk of litigation by affected employees Less re-work due to errors.
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12.75” Steel Sleeve vs. Carbon Ply - CRS 2 highly trained welders Time to install 4-8 hours. NDE – 12 to 24 hours afterwards. Recoat One trained installer & one helper. Time to install – 3 hours. Visual examination only. Recoat adjacent area
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CONTACT INFORMATION Henry E. Topf, Jr. Matt Lewis C.E.O. President 444 Slaughterhouse Rd. P.O. Box 1134 Wellsboro, PA Coldspring, TX 16901 77331 (570)-724-5888 (713)-304-7916
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