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Published byMabel Phelps Modified over 8 years ago
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NEIL MUNROE, GIFF MEZEY, TIM JAFFE, IAN BUBB Improved Velocity Measurement Device
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Table of Contents 1. Description of the Design Task 2. Design Process 3. Design Assessment 4. Prototype/Model 5. Engineering Analysis 6. Summary and Conclusions
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Problem Statement The nominal speed of the rollers may not be accurate enough. For maximum control the actual speed of the paper must be known. Design Task
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Mission Statement Create a device that can measure the actual velocity of the paper in the printer Minimize cost Maximize sustainability
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Design Task Customer Needs Assessment Interview of iGen4 consultant Highest possible quality of picture Consistent quality High speed printing
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Design Task Design Specifications Measurement of actual speed of the paper Detection of an 8.5” x 11” sheet of paper Moving at a velocity of 250 to 750 mm/s Measure within a tolerance of.25% System cannot impact speed of the sheet Minimize cost
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Design Process Concept Generation Velocity measurement Devices Lever Wheel Laser
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Design Process Lever Velocity Measurement Device
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Design Process Wheel Velocity Measurement Device
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Design Process Laser Velocity Measurement Device Δx V=Δx/Δt
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Design Process Screening Matrix LasersWheelsLevers Cost-++ Ease of Production 0++ Accuracy+-- Sustainability+00 Total:111
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Design Process WeightLasersWheelLevers Cost14%145 Ease of Production 7%354 Accuracy70%422 Sustainabil ity 9%433 Total:100%3.512.582.65 Weighted Matrix
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Design Process Best Design: Laser Velocity Measurement Device Accurate Does not affect paper speed Cost effective Meets all requirements Falls within constraints
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Prototype CAD rendering
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Prototype CAD Animation
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Engineering Analysis Cost: Varies with number of sensors Cost estimates: $1000-3000 plus installation Cost varies with size and accuracy All accuracy within.2% Ease of use and installation Reliability Sustainability
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Summary and Conclusion Through detailed research, we concluded the laser velocity system was the most cost effective method that fell within the constraints.
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