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Acidic catalysts for the dehydration of glycerol: Activity and deactivation Wladimir Suprun et.al, Journal of Molecular Catalysis A: Chemical 309 (2009) 71–78
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Introduction The conversion of glycerol to acrolein opened a new route for the production of acrylate monomers. Various solid acid catalysts including sulfates, phosphates, zeolites, supported heteropolyacids have been tested for the dehydration of glycerol. Catalysts with Ho between −3 and −10 can be chosen from acidic zeolites and from mineral supports (TiO 2, Al 2 O 3 and ZrO 2 ) impregnated with acidic functions such as sulphate, phosphate, tungstate, molybdate or alternatively heteropolyacids. The biggest disadvantage of these catalysts lies in the formation of a large amount of by-products (25–40%) and catalyst deactivation. In order to understand the deactivation mechanism, we investigated the catalytic activity of supported phosphates and SAPO samples. Additionally, the dehydration of 3-HPA and acetol on these catalysts in presence of water, as well as the deactivation of the catalysts was studied.
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XRD Pattern Fig. 1. XRD patterns of SAPO-11 and SAPO-34samples and Al 2 O 3 –PO 4 and TiO 2 –PO 4 samples calcined at 530 °C and for SAPO-11 additionally after dehydration of glycerol at 280 °C for 10 h.
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BET Results
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TPD-NH 3 Fig. 9. NH 3 TPD profiles for SAPO-11 (a) and SAPO-34 (b) samples after calcination, hydrothermal treatment at 300 °C (HTP at 300 °C for 10 h), and after dehydration of glycerol (GD) at 280 °C for 5 and 10 h. Fig. 2. NH3-TPD profiles of SAPO-11 and SAPO-34 samples and of Al 2 O 3 –PO 4 and TiO 2 –PO 4 samples.
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Reactor: Fixed bed catalytic reactor Reactant: Glycerol Solvent: Water Glycerol solution: 5 wt% Catalyst:200 mg He flow: 83ml/min Preheating temperature:320 °C Reaction temperature: 280 °C GHSV:43 and 90 h -1 for glycerol,3-HPA and acetol Products are analyzed using GC and GC/MS. Catalytic tests:
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Results
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Fig. 3. The conversion of glycerol (■) the selectivity to acrolein (▼) and to acetol (○) over different acidic catalysts is shown as a function of time on stream. Reactions conditions: T: 280 °C, GHSV: 43 h −1.
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Conversion of 3-hydroxypropionaldehyde
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Conversion of 1-hydroxyacetone
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Fig. 10. Carbon dioxide desorption profiles during temperature programmed oxidation of carbonaceous deposited on used catalyst. Heating rate: 10 K min −1 ; air flow: 75 ml/min. TPO
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Fig. 11. General reaction scheme of the dehydration of glycerol. Reaction scheme
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Conclusions The total acidity the texture of the supported phosphates and the reaction temperature strongly influenced both the conversion and the distribution of products. The mesoporous Al 2 O 3 –PO 4 and TiO 2 –PO 4 catalystswith large pores exhibited high activity but limited selectivity towards acrolein. The comparison of the formation of acrolein and acetol over SAPO-11 and SAPO-34 catalysts showed that the pore size and nature of acidity had at low TOS a significant effect on the selectivity towards acrolein. The experimental data showed that in the presence of acidic catalysts acetolwas stable until 240° C, whereas 3-HPAwas already dehydrated to acrolein and condensated to cyclic C6 compounds at 120 ° C. Deactivation was observed for all acidic catalysts, but an oxidative treatment with air at temperatures around 450° C was found to be sufficient to regenerate the deactivated catalysts and to recover acidity and activity.
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