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1 NorCal OAUG Use Only Stratex Networks Scott G. Snyder Assistant Controller Scott G. Snyder Assistant Controller Case Study: Stratex's New Automated Approach to Supply-side Order Management Case Study: Stratex's New Automated Approach to Supply-side Order Management
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2 What You Will Hear From Me Today Stratex Networks – who we are and what we do System topology and metrics Our economic situation and initiatives Our solution Implementation Where we are today Where we are going
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3 Who Is Stratex Networks? Founded in 1984 Headquartered in San Jose, CA with major manufacturing operations in Wellington (New Zealand), Cape Town (South Africa) and Taiwan We are one of the world’s leaders in providing high-speed wireless transmission solutions We design, manufacture, and market advanced wireless solutions for mobile applications and broadband access to enable the development of complex communications networks worldwide $157 million in sales for fiscal 2004
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4 Our System Topology ERP - Oracle 10.7 Started on Oracle in January, 2000 Use Oracle for finance functions, Purchasing, Order Entry, Inventory & Mfg. Upgrading to Oracle 11i (11.5.9) in October, 2004 Concur for web-based, automated expense reports Use ADP for payroll T&E card – American Express
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5 Current environment. PeopleSoft Agile Product data mgmt Items, BOMs, ECOs Order Management Items, BOMs Shipping/Logistics Finance (GL, AP, AR, FA) iProcurement Time and Expense Service Contracts and Billing Installed Base Depot Repair Oracle 11i Opportunity Management Items Configurator (node/site) Quotes MDS Product Ordering Guides Orders (pre-book) Pricing Forecasts TAS Approval Siebel 7.5 Customer Sales Cycle Pre-SalesOrder SubmissionOrder FulfillmentSupport Suppliers/Contract Manufacturers Customer Online Ordering Customers Employees – Sales Customer Support Portal (Service) Network Configurator Online Ordering Tool (sales focused) Employees – Management and Staff Licensing Web Interface Data Warehouse/ Repository Vitria (EAI Framework) Oracle 11i, Siebel 7.5, and/or Custom Supplier Portal Enterprise Portal (Employee/Exec/Business Intelligence) Inventory Management Purchasing Manufacturing Planning Data Management Systems
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6 Metrics (U.S. operations) 1,210 – Average Invoices Per Month (2003) $18.3 M in disbursements (2003) 797,446 – POs 1 – 60 Pages 1 – 80 Revisions 5 buyers 3 key receiving areas 2 AP clerks, 1 supervisor
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7 Economic Situation (Our Challenges) $418 million in sales in FY-01, down to $229 million in FY-02, now $157 million in FY-04 Cost reductions were required, decision to outsource manufacturing from San Jose to Taiwan & other locations Outsourced model meant large portion of shipments to drop-ship direct from key suppliers Documents all paper and in various locations geographically around the world
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8 Economic Situation (Our Challenges) Reductions in force meant very lean accounting staff to get the work done (AP staff reduced to two clerks and one supervisor-including T&E) AP staff were in constant “fire-fighting” mode with no time to address issues on a timely basis Turnover in receiving due to reductions in force and outsourced manufacturing Receiving worked in a reactionary mode, not a proactive mode
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9 Initiatives (Where we needed to go) Corporate Goals Reduce costs from anywhere possible Manage contract manufacturers Improve existing supplier interactions Finance Goals Automate wherever possible while keeping costs down (started as Evaluated Receipts Settlement (ERS)) Make an impact on the company through change
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10 Solution: Automate and Improve Supply-Side OM Automate the routine matching of invoices to receiving documents & purchase orders Migration to a paperless AP environment through integration of our paper (images) with the transactions (data) into one source Solve discrepancies within hours not days – avoid “fire drills” to resolve invoice discrepancies Automatic sending of invoice images for approval of expense purchases (2-way match) Overcome our geographical problems De-Compartmentalize supply chain – one team (receiving, purchasing & accounting) Focus our employees on our core competencies and outsource the rest (AP clerks to issues analysts)
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11 Parts To Our Solution (In-House / Outsourced) In-House Supplier communication Receiving transactions Discrepancy resolution Payment Outsourced or Outtasked Data entry (routine matching) Data conversion Image archival and storage
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12 The Implementation We chose AcceLIM to meet our company goals and initiatives while keeping costs down We had to outline the handoffs in the process between Oracle and AcceLIM We identified what items would be our responsibility and what AcceLIM would do Required some work from IT, but not months of development
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13 The Implementation
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14 Implementation – Flow of data Purchase orders (and changes to PO’s) and receiving data downloaded daily from Oracle to AcceLIM Receiving paperwork (packing slips, bills of lading & receipt travelers) sent by fax or scanner to AcceLIM daily Invoices faxed directly from suppliers or from us to AcceLIM daily AcceLIM matches daily and provides daily exceptions reports Matched items are downloaded daily from AcceLIM back into Oracle as payables objects for payment Issues are highlighted daily for resolution
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17 rcarbajal@stratex.com Just curious, who did we windup sourcing the other wire from?
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20 - ssnyder
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21 - ssnyder There was problem with this supplier’s data, please reprocess tomorrow.
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23 Where are we Today Signed agreement in October 2003 Pilot in November and December Started production in February Successes and struggles
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24 Our Successes - Accounts Payable Currently about 30% of invoices come through the automated AcceLIM system for payment Images of invoices are e-mailed for approval on expense PO’s Document images along with the data from invoice to packing slip to PO can be accessed while discussing with a supplier Proof of receipt documents can be easily accessed and printed during audit Better collaboration with purchasing and receiving
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25 Our Successes - Receiving Receiving used to have a complete row in the warehouse for receipts with various issues, this has been reduced to one shelf and now just a small pile Majority of receipt issues are resolved the following day, based on the exception report, rather than only when suppliers call Better collaboration with purchasing and accounting
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26 Our Successes - Purchasing Real-time resolution of purchase order issues and invoice issues Addressing issues on a daily basis rather than waiting for a crisis Access to all data related to a purchase order: PO, order confirmation, receiving documents and supplier invoices Better collaboration with receiving and accounting Faster identification and resolution of problems
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27 Where we struggle(d) Initial buy in and acceptance from all departments involved Overcoming the challenge of defining and implementing the data flow in and out of Oracle Achieving supplier support for sending invoices directly to AcceLIM and the right method of sending that data Clearly documented training and help material for new users Lessons learned
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28 Lessons Learned Implementation timeline needs to be realistic, not too aggressive Involve all departments early in the process, do not wait to include any departments Clearly define what our I.T. department will do and what AcceLIM will do Have a clear method for discussing and resolving issues as they arise
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29 Where are we going Within the next 12 months have over 90% of all suppliers sending their invoices directly to AcceLIM, no paper coming to Stratex Have all key warehouse locations sending receiving documents directly to AcceLIM for all U.S. purchase orders Further develop purchasing and accounting departments as analysts and not data entry clerks Automate purchase order changes through AcceLIM Achieve over 50% of invoices on automated matching
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30 Questions Questions…
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