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FDA PAT Sub-Committee of Advisory Committee for Pharmaceutical Sciences June 12-13, 2002; Gaithersburg, MD Regulatory Challenges: Post-Approval PAT Applications Dhiren N. Shah, Ph.D. Director, DRA-CMC Aventis Pharmaceuticals
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 20022 Outline Need for post-approval (PA) PAT Applications Challenges in PA-PAT Applications PA- PAT Applications to – APIs Drug Products Guidance Development Consideration– CMC Review Type and amount of CMC information required Regulatory submission type Compliance Audit Summary & Conclusions
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 20023 Need for PA-PAT Applications Improve quality of existing products Improve analytical testing Increase manufacturing efficiency Reduce/eliminate OOSs, avoid potential recalls, enhance compliance Potential long-term cost-savings
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 20024 Challenges in PA-PAT Applications Two kinds of post-approval situations 1. Products without PAT applications in the original submission Identify process critical control parameters (PCCP) Replacement or adjustments of in-process controls and possibly final specifications Correlation between PAT-based controls and approved conventional controls Review and compliance processes OOSs – How to handle? Difficult to apply for this type of product
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 20025 Challenges in PA-PAT Applications Two kinds of post-approval situations 2. Products with PAT-based controls in the original submission Changes to approved PAT-based controls Addition of new PAT-based controls Deletion of a specification to eliminate non- value-added controls Review and Compliance processes OOSs – How to handle? Much easier to further apply PAT
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 20026 PA-PAT Applications to APIs No change to DS synthetic pathway In-process controls such as – Impurity levels Residual solvents (including moisture) Completion of reaction Isolation/purification Initiation and completion of crystallization Correlation between the conventional IPCs and PAT-based IPCs Final API specifications? Parametric release?
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 20027 PA-PAT Applications to DPs No changes to drug product Drug product type dependent – SODF (IR and MR), Sterile, Semi-solids, etc. Raw materials controls – ID, assay, uniformity, physical properties In-process controls such as – Granulation end-point Moisture content in granulation Blend uniformity (direct compression and blending of running powders to wet granulation) Content uniformity Viscosity measurements Co-relation between conventional IPCs and PAT-based IPCs Parametric release?
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 20028 Guidance Development for PA-PAT-based Controls Guidance Development for PA-PAT-based Controls CMC Review Equivalence to conventional controls Enhanced assurance that the product will meet SIPPQ – How to show? Scientific basis for PAT controls Type/amount of CMC information requirement – Number/scale of batches requirements Statistical support Stability requirements? Post-approval commitments? Regulatory submission route – AR, CBE-0, CBE-30, PAS?
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 20029 Guidance Development for PA-PAT-based Controls Guidance Development for PA-PAT-based Controls Compliance Audit PA PAT-based changes to controls – Evaluate adequacy Validation (IQ, OQ, PQ) Any link with Part 11? Investigator training OOSs?
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FDA Advisory Committee Meeting; Dhiren N. Shah, Ph.D., PA-PAT Applications; June 12-13, 200210 Summary & Conclusions PA-PAT Applications – Easier for original applications with PAT Difficult for original applications with conventional controls Proof of equivalence/enhancements Validation How to deal with OOSs? Role of Compliance Incentive for the Industry – Cost/Benefit Training of Industry as well as FDA staff Welcome FDA’s this important initiative
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