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Published byMiles Bell Modified over 8 years ago
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Variable Rate Application Equipment and Mechanisms
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IntroductionIntroduction n Mapping or on-board sensors n Requirement for rapid changes in rate n Requirement for accurate and precise rate acquisition n Requirement for accurate and precise distribution and deposition
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Principles of Chemical Application n Perfect uniformity not possible n Physical laws dictate rate and distribution n Metering and distribution device designs control performance
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Liquid Metering ‘Controlling the rate of flow’
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Orifice Flow
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AgChem Variable Rate Applicator
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Case-Tyler-Capstan Air command System
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How do we change rates and treat small areas? n Valves must operate at high speeds n Valves must enable stepping of rates – e.g. 1x, 2x, 4x combinations for 1x, 2x, 3x, 4x, 5x, 6x, 7x, and off rates Variable Rate Spray Nozzles Sensed Area Sensor Assy.
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Patchen Cartridge Valve n Designed as part of the Weedseeker sense/spot- spray system n Poppet-type cartridge valve
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Patchen Schematic n Discharge Coefficient: 0.07 gpm/(psi^0.5) n Steady State Current Requirement: 0.32 Amps
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Why Minimum Treatment Distance? n Need application resolution to match sensed resolution n Treatment Distance is a function of a minimum treatment time and ground speed. Variable Rate Spray Nozzles Sensed Area Sensor Assy.
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Tri-valve Set for Varying Rate n Stepped rates - 1x, 2x, 3x, 4x, 5x, 6x, 7x and off n Can treat 0.6 by 0.6 m area applying the target rate on 85% of that area
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Stepped Application Using a 3 Valve Set
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OSU/GreenSeeker Unit 1 N-Fertilizer Applicator
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GreenSeeker RT500 GreenSeeker RT200
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GreenSeeker RT500 GreenSeeker RT200
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RT200 and RT 500 Specifications n Estimated Price $15,000 for 60 ft applicator n Senses and treats boom width by 20 to 30 feet n Utilizes existing variable rate sprayer controllers and valves n Combination Sense and Treat, and Sense, Predict, and Treat strategies n Reaction time limited by existing controller and valves n Estimated Price $60,000 for 60 ft applicator No Longer Manufactured n Senses and treats each 2 ft by 2 ft area n Uses NTech high speed and high resolution controller and valves n Sense and Treat strategy n Reaction time < 0.1 s RT200 RT500
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RT200 and RT 500 Specifications n Reaction time limited by existing controller and valves –Capstan Pulse Width Modulation 3 to 10Hz, 0 to 8 x –Raven type flow control valve 1 to 5 s, 1 to 2.5 x Reaction time < 0.1 s RT200 RT500
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Sensing and Treatment Scale and Strategy 2 ft by 2 ft 30 ft by 60 ft Sensed Area Treated Area Sense, Predict, and Treat Strategy High Resolution Sense and Treat Strategy RT200 RT500
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Sensing and Treatment Scale
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GreenSeeker RT200 Equipped with Capstan PWM Sharpshooter
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RT200 and RT500 Specifications n 6 sensors on 60 + ft boom n Can readily be mated with existing dry fertilizer and anhydrous ammonia applicators n Fast installation with minimal modifications n System intended for fertilizer and possibly and possibly products such as growth regulators and defoliants n 30 sensor on 60 ft boom n Existing dry fertilizer applicators cannot be used with this system n System custom installed on each manufacturer’s sprayer /boom n Can detect and spray weeds in fallow/no-till as well as apply fertilizer n System can be used for other crops and materials RT200 RT500
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Ag Chem Variable Rate Granular Materials Applicator
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