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Uncertainty in Grasping and Feeding Frank van der Stappen Utrecht University Shanghai, China, May 9, 2011
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Outline Algorithmic Automation Grasping: finger misplacements Feeding: pose variations Inaccurate manipulators and imprecise parts
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RISC: 15 Years Ago ‘Simplicity in the factory’ [Whitney 86] instead of ‘ungodly complex robot hands’ [Tanzer & Simon 90] Reduced Intricacy in Sensing and Control [Canny & Goldberg 94] : simple ‘planable’ physical actions, by simple, reliable hardware components simple or even no sensors
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Algorithmic Automation Complete, efficient, and provably correct planning algorithms using geometry, data structures, and modeling and simulation planner
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Outline Algorithmic Automation Grasping: finger misplacements Feeding: pose variations Inaccurate manipulators and imprecise parts
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Grasp Analysis Form Closure: Analysis of Instantaneous Velocities [1870s] Force Closure: Analysis of Forces and Moments [1970s] –4 fingers sufficient for most 2D parts –7 fingers sufficient for most 3D parts 2 nd Order Immobility: Analysis in Configuration Space [1990s] –3 fingers sufficient for most 2D parts –4 fingers sufficient for most 3D parts
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Wrench Analysis Force closure: wrenches w 1,…,w k induced by fingers should be able to resist any external wrench [Lakshminarayana 1978], so w 1,…,w k form a positive basis for wrench space, so convex hull of w 1,…,w k has O in its interior. w1w1 w2w2 w3w3 w4w4
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Computing the Grasps or Fixtures Four points along four edges n edges
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Output-Sensitive Grasp Synthesis Naïve: Output-sensitive: x= x =
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Algorithmic Approach 2D n n n²n² ? n²n² naive: n combinations 4 smart: ± n operations 2 data structure
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Finger Misplacement Algorithm reports continuous set of all four-finger grasps Some grasps are very sensitive to finger mispacements Postprocessing step in ‘configuration space’ of all grasps: [Ponce et al 1995, vdS et al 2000] –determine grasp that minimizes sensivity to finger misplacement –select the grasps that allow for a given misplacement of all fingers
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Independent Grasp Regions in 2D Identify combinations of regions on part boundary that allow for independent finger placements [Nguyen 1988]. w1w1 w2w2 w3w3 w4w4
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Insensitivity to Finger Misplacements Place fingers at the centers of the independent grasp regions: allowed misplacement is computable.
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Independent Grasp Regions in 3D Given a rectilinear polyhedron, identify all combinations of 7 patches that admit independent finger placement. Boundary is subdivided into n patches of size ε x ε to guarantee allowed misplacement of ε/2. ε ε
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Different Algorithmic Challenges Red-blue containments and crossings instead of red- blue intersections
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Caging Rigid motion of the fingers
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Caging Rigid motion of the fingers forces part to move along
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Caging Fingers cage a part if there exists no motion that takes the part from its current placement to a remote placement without colliding with a finger. If the current placement lies in a bounded component of free configuration space then the part is caged.
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Outline Algorithmic Automation Grasping: finger misplacements Feeding: pose variations Inaccurate manipulators and imprecise parts
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Part Feeding Feeders based on various actions: push, squeeze, topple, pull, tap, roll, vibrate, wobble, drop, … Parts Feeder
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Feeding with Fences Every 2-dimensional part can be oriented by fences over a conveyor belt. Shortest fence design efficiently computable [Berretty, Goldberg, Overmars, vdS 98].
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www.durafeed.com Vibratory Bowl Feeders Parts vibrate upward along a helical track. Obstacles force wrongly oriented parts back to the bottom of the bowl. Design of obstacles.
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Algorithmic Trap Design Filtering traps for vibratory bowl feeders
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Combination of rejection functionality of traps and reorientation functionality of fences Blades
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Assumptions Parts –identical polyhedra –quasi-static motion –singulated Zero friction No toppling Locally linear track
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Part Reorientation and Rejection Reorientation: track pose to blade pose –Blade angle –Blade height Rejection: blade pose −Blade width
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Modeling blade angle blade width w blade height h INPUT Polyhedral part P & Center of mass C OUTPUT Set of blades b( ,h,w) feeding P ALGORITHM
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Blade Space Blade width Blade height Blade angle h w Point represents a blade Surfaces subdivide space
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Critical Surface Blade width Blade height Blade angle Critical surface for every initial pose, consisting of patches (one per possible reorientation) –Above surface: part in that pose falls –Below surface: part in that pose survives S
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Critical Arrangement Blade width Blade angle B is a blade that feeds P 1 Valid solutions: points above all but one surface: 1-level P1P1 P2P2 P3P3 B Blade height
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Physical Experiments pose I blade track wall Discrepancies with prediction by model –Part motion –Part model –Part variations
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Uncertainty in Reorientation
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pose A pose B
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Height Uncertainty in Reorientation pose I Angle Width Patches of initial part pose I’s critical surface correspond to final part poses patch B patch A
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Angle h=H Consider cross-section at blade height h Uncertainty in Reorientation Height Width
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Angle Width blade Model predicts that the blade reorients the part to pose A after which it is rejected but the experiments shows that it occasionally gets fed in pose B Uncertainty in Reorientation patch B patch A
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Alter Patches width patch A patch B angle w Pose B may be fed by the blade
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width angle Adjust width of the patch Uncertainty in Reorientation patch A patch B
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Outline Algorithmic Automation Grasping: finger misplacements Feeding: pose variations Inaccurate manipulators and imprecise parts
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Uncertainty Determine manipulation plans that work despite given variations in –part shape –manipulator actions Analysis Existence Synthesis
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Imperfect Parts For a given task and a family of shapes, plan actions that accomplish the task for any shape in the family
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Inaccurate Manipulators For a given part, task, and a range of perturbations of any possible action, plan actions such that even the perturbed versions of the actions in the plan accomplish the task
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AMPLIFI New project: Algorithms for manipulation planning with imperfect parts and inaccurate manipulators Open PhD position, funded by NWO: MSc degree in computer science or mathematics interest in (and preferably background) in algorithms design interest in applications in Robotics and Automation.
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Thank You! Papers available from http://people.cs.uu.nl/frankst/ Joint work with: Mark Overmars, Ken Goldberg, Elon Rimon, Mark de Berg, Xavier Goaoc, Chantal Wentink, Robert-Paul Berretty, Jae-Sook Cheong, Onno Goemans, Mostafa Vahedi, Heinrich Kruger, Herman Haverkort, Anthony Lewandowski, Marshall Anderson, Gordon Smith
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