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US Army Corps of Engineers BUILDING STRONG ® Power Plant Uprate Brief Missouri River Mainstem Mid-West Board Meeting Gary Hinkle Omaha District June 2015
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BUILDING STRONG ® 2 Missouri River Mainstem Projects 2
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BUILDING STRONG ® 3 Fort Peck Dam/Fort Peck Lake
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BUILDING STRONG ® 4 5 Units (185.2MW); On-Line 1943 -1961 Completed Power Train Improvements Unit 1 & 3 Rewinds Unit 2 Rehab (In-Progress) Power Train Limitations / Improvements Plant 1 - Penstock Limited Turbines Designed in 1930’s Fort Peck Unit 3 Turbine Modifications Plant 2 – Unit 4&5 / Generator Limited Original Windings 40MW / New Windings Possibly 50MW Turbine Efficiency ? Fort Peck
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BUILDING STRONG ® 5 Garrison Dam/Lake Sakakawea
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BUILDING STRONG ® 6 5 Units (583.3MW); On-Line 1956 -1960 Major Rehab Generators, Turbines, Auxiliaries Rehabbed 1998-2008 Plant Rating Increase of 88.8MW Efficiency Increase of 8% Reduced Cavitation Maintenance (Benefits of Modern Design & Materials (Stainless Steel) Garrison
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BUILDING STRONG ® 7 Oahe Dam/Lake Oahe
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BUILDING STRONG ® 8 7 Units (786MW); On-Line 1962 -1963 Completed Power Train Improvements Unit Rewinds 1981-1986 (112.3MW) Unit Breakers/ Exciters/ Governors Power Train Limitations / Improvements Turbine Limited Rated Head (128,500HP – 95.8MW) Max Head (151,000HP – 112MW) Turbine Efficiency Improvements: 3% @ Best Gate; 4% @ Full Gate Turbine Capacity Improvements: 5% Equipment Nearing End of Service Life: Generator Windings (32 yrs) Transformers / Turbines / Rotors / BOP: Original - 53 yrs Oahe
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BUILDING STRONG ® 9 Big Bend Dam/Lake Sharpe
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BUILDING STRONG ® 10 8 Units (538MW); On-Line 1964 -1966 Completed Power Train Improvements Unit Rewinds 1987-1990 (Units 1-3) 2003-2010 (Units 4-8) Unit Breakers / Exciters / Governors Power Train Limitations / Improvements Turbine Limited Fixed Blade Kaplan Turbine Max Output @ Tailrace Elev 1320’; Yet 1352-1354 Tailrace Elev 60% of the Time; (Limits Output 510-515 MW) Equipment Issues Early History of Severe Blade Cracking Near Blade Root (resolved) Recent Increase in Cavitation / Heavy Corrosion Transformers / Turbines / BOP: Original - 51 yrs Big Bend
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BUILDING STRONG ® 11 Fort Randall Dam/Lake Francis Case
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BUILDING STRONG ® 12 8 Units (320MW); On-Line 1954 -1956 368MW - 46MW/Unit 115% Rating Completed Power Train Improvements Unit Breakers/ Exciters/ Power Cables Power Train Limitations / Improvements Turbine Limited Units Operate Off Peak (Peak Efficiency Currently @ 50% Gate) Efficiency Improvements of 6-12% Possible Capacity Increase to 53MW Possible Equipment Issues Generator Winding 61Yrs Old Transformers / Turbines / BOP: Original - 61 yrs Fort Randall
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BUILDING STRONG ® Fort Randall Operation
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BUILDING STRONG ® Estimated Efficiency Improvements of Fort Randall Unit Rehab
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BUILDING STRONG ® Gavins Point Dam/Lewis and Clark Lake 15
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BUILDING STRONG ® 16 3 Units (132MW / 44MW ea); On-Line 1956 -1957 Completed Power Train Improvements Unit Breakers/ Exciters/ GSU Transformers/ Governors Power Train Limitations / Improvements Turbine Limited 54,000hp (40MW @ rated head) Turbine Efficiency Improvements: 2.7% @ Best Gate; 4.5% @ Full Gate Capacity Increase to 50.5MW Possible w/o Generator Replacement Equipment Issues Stator Core Egg Shaped Last Rewinds 1987 Turbines Cavitation, Corrosion, Cracking Concerns BOP: Original - 59 yrs Gavins Point
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BUILDING STRONG ® 17 Questions ?
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