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DRAFT Cost and schedule, staffing, metrology utilization 10 AM October 12, 2006 Mike Viola Field Period Assembly Manager.

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Presentation on theme: "DRAFT Cost and schedule, staffing, metrology utilization 10 AM October 12, 2006 Mike Viola Field Period Assembly Manager."— Presentation transcript:

1 DRAFT Cost and schedule, staffing, metrology utilization 10 AM October 12, 2006 Mike Viola Field Period Assembly Manager

2 10/12/2006Mike Viola2 Field Period Assembly Operations

3 10/12/2006Mike Viola3 Field Period Assembly Operations FPA Cost and Schedule –Station 1 $744K 6/30/06 – 1/17/08 –Station 2 $336K 10/5/06 – 1/31/08 –Station 3 $300K 7/31/07 – 4/7/08 –Station 4 $214K 10/4/07 – 6/3/08 –Station 5 $647K 9/14/07 – 7/11/08 Total FPA Cost $2.241M

4 10/12/2006Mike Viola4 Field Period Assembly Operations Station 1 Schedule (VVSA) –All three VVSA’s received 9/30/06 –All work performed on station 1 fixture (2 “rotisserie” stations) with Leica & 2 men augmented with 3 technicians if needed –Install VVSA external components (Diagnostic Coils, Cooling Tubes, Thermocouples) Laser or Romer Tooling Checks and Metrology Training 5/15/06 – FP#1 6/30/06 – 5/3/07 FP#2 (VVSA #3) 9/30/06 – 8/31/07 FP#3 (VVSA #2) 8/1/06 – 1/17/08

5 10/12/2006Mike Viola5 Field Period Assembly Operations Station 2 Schedule (3 Coil preassembly) –Perform crude prefit – any gross interferences & Tooling checkout 10/30/06 – 6/19/07 –Perform prefit – shim and alignment –Align and Assembly Laser Tracker Tooling checks 10/5/06 – 3/4/07 FP#1 3/5/07 – 9/6/07 FP#2 9/7/07 – 11/15/07 FP#3 11/16/07 – 1/31/08

6 10/12/2006Mike Viola6 Field Period Assembly Operations Station 3 Schedule (Coils onto VVSA) (Laser Tracker or Internal GPS) –Align and Assembly 2 coil three packs Tooling checks 7/31/07 – 8/27/07 FP#1 9/7/07– 10/4/07 FP#2 11/16/07 – 12/10/07 FP#3 2/1/08 – 2/21/08 –Align and Assembly Coils onto VVSA Tooling checks 7/31/07 – 8/27/07 FP#1 8/28/07– 11/7/07 FP#2 11/8/07 – 1/16/08 FP#3 1/17/08 – 4/7/08

7 10/12/2006Mike Viola7 Field Period Assembly Operations Station 4 Schedule (TF Coils) Laser Align and Assembly TF Coils Tooling checks 10/4/07 – 11/14/07 FP#1 11/15/07 – 1/15/08 FP#2 1/16/08 – 2/19/08 FP#3 2/20/08 – 6/3/08

8 10/12/2006Mike Viola8 Field Period Assembly Operations Station 5 Final Assembly Schedule in NCSX Test Cell to enhance efficiency and reduce HP overhead (Weld ports, Install TF Coils, Leak Check, Final metrology) –Align and Assembly Laser Tracker and Laser on Target for port welding Tooling checks 9/14/07 – 10/4/07 FP#1 11/8/07 – 4/4/08 FP#2 1/17/08 – 5/20/08 FP#3 4/11/08 – 7/11/08

9 10/12/2006Mike Viola9 Field Period Assembly Operations To Conclude –Assembly operations are considered conceptual and will be tested out prior to actual work is performed. –Our best technicians are assigned to these FPA tasks. –Reasonable time is allocated to perform FPA


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