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The Flavour of Vanilla; Satisfying Demand Through Bioconversion M. Douglas Baumann
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Vanilla; Plain but Pricey A ubiquitous flavour in N. American and European (esp. French) food and drink Also added to make-up, perfume, pharmaceuticals and tobacco But vanilla is the world’s 2 nd most expensive spice!
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Worldwide Demand for Vanilla Total demand for vanilla extract is ~2000 tonnes/a. Only 50 t/a. is natural vanilla Remaining demand is met by synthetic and pure vanillin $$$
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The Original; Natural Vanilla Vanilla pods are harvested from Vanilla plantifolia, an orchid The orchid grows as a vine, taking ~3a. to reach maturity Most labour intensive commercial crop in the world 1,800 USD/kg
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Synthetic Vanilla (Vanillin) The single most important component of natural vanilla is vanillin; Produced synthetically at large scale for 12 USD/kg from petroleum sources Must be labeled as artificial or synthetic vanilla
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Pure Vanilla (Vanillin) Any vanillin that is obtained from natural, biological sources Pure vanilla is not natural vanilla; it lacks the 200+ other compounds found vanilla extract Highly valued by companies in N. America and Europe because pure vanilla is considered a natural, organic product Priced at 700 USD/kg
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Vanillin Through Bioconversion… Common feedstock is lignin, a polymer that comprises 20- 30% of woody plants by weight Rice and sugar beet pulps are cheap sources of lignin that are readily degraded by enzymes (enzyme) (fungi) Lignin (polymer) (enzyme) Lignin (oligomer)
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…requires Enzymes… Lignin depolymerase (Trametes cingulata) or Lignin peroxidase (Phaneracheate chrysporium) produce oligomers Enzymes liberate ferulic acid from lignin oligomers Ferulic acid esterase is isolated from Aspergillus niger A Trametes sp. Deligninified cellulose
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…and Fungi! Ferulic acid is the most common feedstock in commercial processes (e.g. Rhodia Chimie) Final step is a whole cell bioconversion (e.g. Pycnoporus cinnabarinus) Vanillin is recovered as an extra-cellular product (~1g/L)
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Final Packaging Crystalline vanillin is the final product Reconstituted in a 35% ethanol/water solution. Equivalent concentration of steeped vanilla beans is 100g/L, or less than 1%vol vanillin!
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