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University of Alabama Formula SAE 2005 College of Engineering Briefing January 31 st, 2005
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February 14thCOE Briefing Presentation Formula SAE Collegiate Design Series Rules & Regulations Benefits: – Students (experience, course credit, networking, jobs!) – University (recruitment, exposure, placement) – Industry (recruiting pool, advertisement, training)
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February 14thCOE Briefing Presentation UA ’ s Past 2001 Competition – 3 student team – Finished competition – 125 th of 132 teams – Limited documentation – Icon status
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February 14thCOE Briefing Presentation UA ’ s Past 2004 Competition – 15 student team – 129 th of 140 teams – Motor failure – More concerted Jan – May effort – Recorded design notes – Effectively Rookie Team cont’d
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February 14thCOE Briefing Presentation 2005 Design Complete Re-design – Early Start. More People. – Increased reliability – Significant size/weight reduction – Increase in simplicity, decrease in confusion (KISS)
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February 14thCOE Briefing Presentation 2005 Design Complete Re-design – Full solid modeling in AutoCAD – ANSYS used in design analysis Chassis Uprights Drivetrain – Suspension development – Engine development program cont’d
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February 14thCOE Briefing Presentation 2005 Design
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February 14thCOE Briefing Presentation 2005 Design
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February 14thCOE Briefing Presentation 2005 Design
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February 14thCOE Briefing Presentation 2005 Design
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February 14thCOE Briefing Presentation 2005 Design
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February 14thCOE Briefing Presentation Status Rolling Chassis Complete – Fall ME490/Volunteers – Chassis/Suspension Development Competition Team Schedule* – Spring ME490/Volunteers – Engine/Controls Development – Testing/Optimization/Training
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February 14thCOE Briefing Presentation Status
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February 14thCOE Briefing Presentation Needs Annual Costs: – Consumables (tools, welding supplies, hardware) $2,000 – Competition Costs (registration, hotel and travel) $4,000 – Public Relations (printing, advertisement, etc) $1,500 – Vehicle Components (metal, engine, suspension, wheels, tires, drivetrain, controls, ECU) $15,000 -> $18,000
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February 14thCOE Briefing Presentation Needs Fixed Costs: (one-time) – Shop Storage (Cabinets, Workbenches) $4,000 – Shop Equipment (Scales, Computer, Bender) $10,000 – Shop Tools (Specialized Tools) $8,000 – Practice Equipment (Timing, DAQ, Cones) $5,000 – Competition Equipment (Trailer/Setup Equip) $4,000 cont’d
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February 14thCOE Briefing Presentation Needs Manpower: – Shop Storage (Cabinets, Workbenches) $4,000 – Shop Equipment (Scales, Computer, Bender) $10,000 – Shop Tools (Specialized Tools) $8,000 – Practice Equipment (Timing, DAQ, Cones) $5,000 – Competition Equipment (Trailer/Setup Equip) $4,000 cont’d
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