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Published byAmice Cobb Modified over 8 years ago
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Porsche
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View over Porsche Platz to Plant II and the Porsche Centre in Stuttgart-Zuffenhausen
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Porsche Platz with Porsche Centre Stuttgart
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The Porsche Classic and Exclusive Centre, Plant I
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Works car sales in Stuttgart-Zuffenhausen
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Arial View of the Zuffenhausen Works
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The Body Shop
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Welding the front of the car into shape
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Production of the side section of the 911 Turbo
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The clamping frame positions the side sections and floor assembly prior to welding
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Welding the side components on the Boxster
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After the welding process, laser sensors check compliance with the stipulated dimensions
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Assembly of the Boxster's wing
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Welding the door hinges to the 911's body
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Compliance with the stipulated body dimensions is checked at the DEA measuring station
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The bodies-in-white are transported via a conveyor belt bridge from the body shop to the paint shop
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Paint Shop
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Cathodic dip primer protects the 911 from corrosion
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Application of preliminary filler coating to the Boxster's body
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Minute flaws in a 911's filler coating are corrected by grinding
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Only water-based paints are used for the top coat which lends the 911 its colour
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Infrared radiator dries the water-based paint
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Polishing the clear lacquer coating on the Boxster
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Engine Assembly
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In order to avoid subsequent imbalance, only connecting rods of identical weight are installed
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Fitting the pistons in the cylinders on the Boxster engine
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Fitting the cylinder head on the Cayenne engine
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Fitting the bearing housing in the crankcase on the Boxster engine
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Fitting the camshaft in the cylinder head
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Bolting the connecting rod bearing cover into place
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Upholstery
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Approx. 235,000 m² of leather are used at Porsche annually
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An employee checks the quality of the leather
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A responsible task in the upholstery shop: Sewing the airbags
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Experience and a good eye – the decorative leather seam is sewn with millimetre accuracy
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Vehicle Assembly
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A 911 on the skid
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Skid belt
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Cockpit in the pre-assembly area
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Entire cockpit carrier unit
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Fitting the cockpit
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Finished installed cockpit (here: right-hand-drive version)
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Window robot fitting the front windscreen
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Window robot fitting the rear windscreen
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Interior prior to installation of the high-quality carpet
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Interior after fitting the high-quality carpet
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Delivery of the axles
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Engine block
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The marriage
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Fully installed engine
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911 prior to wheel fitting
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Fitting the wheels on a Boxster
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Fitting the roll-over modules on the Cabriolet
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Fitting the hood
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Door pre-assembly area
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Door pre-assembly
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Filling the vehicles
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A 911 on the shaking roller
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Leak test
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Engineer Inspecting (Leak test)
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Final Inspection
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The Carrera GT Manufacturing
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The Leipzig Factory
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Mics.
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Final Inspection
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Roll Out
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